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Explicit X2: large deformation, J2 and Johnson-Cook plasticity, damage and erosion (M10)
- model: materials gain solver-neutral plastic (bilinear isotropic/kinematic, hardening table, Johnson-Cook with adiabatic heating), damage (Johnson-Cook D1-D5) and erosion (plastic strain); explicit steps gain nonlinear_geometry (default on) and stress_rate (jaumann | green_naghdi). - fem: rotation (Hughes-Winget, Flanagan-Taylor), plasticity (radial return, capped bracketed Newton for Johnson-Cook, damage; the update takes the mechanical strain increment so thermal strains can be subtracted), closed-form hex8 gradients for deformed configurations. - explicit: updated Lagrangian hex8/tet4, per-element material state, erosion with reported energy, plastic work in the energy account. - solver: warns that the linear solver uses the elastic constants of plastic materials (results hash-identical). - decks: Abaqus *PLASTIC (+ Johnson-Cook keywords), Nastran MATS1/TABLES1, LS-DYNA *MAT_PLASTIC_KINEMATIC / *MAT_PIECEWISE_LINEAR_PLASTICITY; what a format cannot express is reported as Unsupported. - engine: model.material.plasticity, model.material.damage (catalogue ready), explicit element probe, eroded elements in the solve summary. Step commits before the rebase onto the DOF framework: branch explicit-x2-steps. Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm
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@@ -14,9 +14,12 @@
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//! - the element formulation: `PSOLID`'s integration network and scheme (see [`solid_rule`]);
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//! formulations Nastran's linear elements have no counterpart for are reported, not
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//! approximated;
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//! - isotropic materials: `MAT1`; orthotropic engineering constants: `MAT9` (the stiffness matrix
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//! in the basic axes) for solids and `MAT8` for shells lying in planes of constant Z, with the
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//! material X axis tied to the basic X axis through a `CORD2R`;
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//! - isotropic materials: `MAT1`, with `MATS1` for von Mises plasticity (bilinear by its
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//! hardening slope, a hardening table as a `TABLES1` stress–strain curve; Johnson–Cook, damage
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//! and erosion are reported, not written); a linear solution reads the elastic entry alone;
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//! - orthotropic engineering constants: `MAT9` (the stiffness matrix in the basic axes) for
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//! solids and `MAT8` for shells lying in planes of constant Z, with the material X axis tied to
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//! the basic X axis through a `CORD2R`;
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//! - boundary conditions: per step, one constraint set of `SPC1` (held degrees of freedom) and
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//! `SPC` (prescribed values); in a modes step every constrained degree of freedom is held;
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//! - forces, moments and tractions: `FORCE` and `MOMENT` at the nodal values the model resolves,
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@@ -44,8 +47,8 @@ use std::collections::{BTreeMap, BTreeSet};
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use std::fmt::Write as _;
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use modelcraft_model::{
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BeamProfile, Coupling, CouplingKind, Dofs, Elastic, ElementKind, Formulation, Integration, Load, MAX_LABEL, Model, OutputVariable, Procedure,
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Resolved, SectionKind, Step,
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BeamProfile, Coupling, CouplingKind, Dofs, Elastic, ElementKind, Formulation, Hardening, Integration, Load, MAX_LABEL, Model, OutputVariable,
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Plastic, Procedure, Resolved, SectionKind, Step,
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};
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use crate::{Error, Result};
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@@ -184,6 +187,8 @@ struct MaterialIds {
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solid: Option<u32>,
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/// `MAT8`, for orthotropic materials of shells.
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shell: Option<u32>,
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/// `TABLES1` of a tabulated plasticity's stress–strain curve.
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table: Option<u32>,
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}
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/// Which element families use a material.
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@@ -307,7 +312,7 @@ impl<'m> Deck<'m> {
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}
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fn plan(&mut self) -> Result<()> {
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self.plan_materials();
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self.plan_materials()?;
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self.plan_sections()?;
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self.plan_couplings()?;
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self.plan_constraints()?;
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@@ -321,7 +326,7 @@ impl<'m> Deck<'m> {
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}
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/// Material ids, for the forms the sections need.
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fn plan_materials(&mut self) {
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fn plan_materials(&mut self) -> Result<()> {
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let model = self.model;
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let mut uses: BTreeMap<&str, MaterialUse> = BTreeMap::new();
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for s in model.sections().values() {
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@@ -353,8 +358,24 @@ impl<'m> Deck<'m> {
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}
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None => MaterialIds::default(),
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};
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let mut ids = ids;
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if let Some(m) = model.material(name) {
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match &m.plastic {
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Some(Plastic::JohnsonCook { .. }) => {
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self.problems
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.insert(format!("material `{name}`: Johnson–Cook plasticity (MATS1 has no rate- and temperature-dependent flow stress)"));
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}
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Some(Plastic::Table { .. }) => ids.table = Some(next_id(&mut self.next_sid)?),
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_ => {}
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}
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if m.damage.is_some() || m.erosion.is_some() {
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self.problems
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.insert(format!("material `{name}`: damage and erosion (Nastran's linear and implicit solutions have no element failure)"));
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}
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}
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self.materials.insert(name, ids);
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}
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Ok(())
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}
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/// A new property for `elements`.
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@@ -706,6 +727,9 @@ impl<'m> Deck<'m> {
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}
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if let (Some(card), Some(mid)) = (card, ids.isotropic) {
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write_named(out, &format!("material {name}"), mid, card)?;
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if let (Some(plastic), Some(Elastic::Isotropic { young, .. })) = (&m.plastic, m.elastic) {
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plasticity(out, name, mid, young, plastic, ids.table)?;
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}
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}
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}
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@@ -907,6 +931,29 @@ fn beam_dimensions(p: BeamProfile) -> (&'static str, Vec<f64>) {
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}
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}
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/// `MATS1` (von Mises yield, `YF` 1) of an isotropic material's plasticity: a bilinear law by its
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/// work-hardening slope `H` (stress against plastic strain) and initial yield stress `LIMIT1`,
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/// isotropic (`HR` 1) or kinematic (`HR` 2); a hardening table as a `TABLES1` stress–strain
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/// curve through the origin, with the total strain σ/E + ε_p of each point.
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fn plasticity(out: &mut String, name: &str, mid: u32, young: f64, plastic: &Plastic, table: Option<u32>) -> Result<()> {
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let what = format!("plasticity of {name}");
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match (plastic, table) {
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(Plastic::Bilinear { yield_stress, hardening_modulus, hardening }, _) => {
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let hr = if *hardening == Hardening::Kinematic { 2 } else { 1 };
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let card = Card::new("MATS1").int(mid).blank().text("PLASTIC").real(*hardening_modulus).int(1).int(hr).real(*yield_stress);
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write_named(out, &what, mid, card)
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}
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(Plastic::Table { points }, Some(tid)) => {
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write_named(out, &what, mid, Card::new("MATS1").int(mid).int(tid).text("PLASTIC").blank().int(1).int(1))?;
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let curve = std::iter::once([0.0, 0.0]).chain(points.iter().map(|p| [p.stress / young + p.strain, p.stress])).flatten();
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write_named(out, &format!("stress-strain curve of {name}"), tid, Card::new("TABLES1").int(tid).end_line().reals(curve).text("ENDT"))
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}
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(Plastic::Table { .. }, None) | (Plastic::JohnsonCook { .. }, _) => {
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Err(Error::Model(modelcraft_model::Error::Invalid(format!("material `{name}`: its plasticity was not planned for MATS1"))))
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}
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}
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}
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/// An entry preceded by a comment naming what it holds (`material Steel: MAT1 1`).
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fn write_named(out: &mut String, what: &str, id: u32, card: Card) -> Result<()> {
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comment(out, &format!("{what}: {} {id}", card.name()));
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