Explicit X2: large deformation, J2 and Johnson-Cook plasticity, damage and erosion (M10)

- model: materials gain solver-neutral plastic (bilinear isotropic/kinematic,
  hardening table, Johnson-Cook with adiabatic heating), damage (Johnson-Cook
  D1-D5) and erosion (plastic strain); explicit steps gain nonlinear_geometry
  (default on) and stress_rate (jaumann | green_naghdi).
- fem: rotation (Hughes-Winget, Flanagan-Taylor), plasticity (radial return,
  capped bracketed Newton for Johnson-Cook, damage; the update takes the
  mechanical strain increment so thermal strains can be subtracted), closed-form
  hex8 gradients for deformed configurations.
- explicit: updated Lagrangian hex8/tet4, per-element material state, erosion
  with reported energy, plastic work in the energy account.
- solver: warns that the linear solver uses the elastic constants of plastic
  materials (results hash-identical).
- decks: Abaqus *PLASTIC (+ Johnson-Cook keywords), Nastran MATS1/TABLES1,
  LS-DYNA *MAT_PLASTIC_KINEMATIC / *MAT_PIECEWISE_LINEAR_PLASTICITY; what a
  format cannot express is reported as Unsupported.
- engine: model.material.plasticity, model.material.damage (catalogue ready),
  explicit element probe, eroded elements in the solve summary.

Step commits before the rebase onto the DOF framework: branch explicit-x2-steps.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm
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jyvikoandClaude Opus 5.5 authored and Irakli Kourtis committed 2026-10-13 20:52:57 -04:00
1 parent 4c0fcc80ad
commit 50764def18
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@@ -109,6 +109,65 @@ impl UniformStrain<8> {
}
}
/// The hexahedron's volume as a form in its corner positions (in the model's hex8 node order):
/// with C_IJK = ∫ ε_abc ∂_aN_I ∂_bN_J ∂_cN_K dξ (the determinant of the Jacobian expanded over
/// the corners), which is antisymmetric in I, J, K, V = Σ_{I<J<K} C_IJK x_I · (x_J × x_K). The 24
/// nonzero coefficients with I < J < K are ±1/12; this table holds them times 12 (the tests
/// integrate them again).
const VOLUME_FORM: [(usize, usize, usize, f64); 24] = [
(0, 1, 2, -1.0),
(0, 1, 3, -1.0),
(0, 1, 4, 1.0),
(0, 1, 5, 1.0),
(0, 2, 3, -1.0),
(0, 3, 4, -1.0),
(0, 3, 7, -1.0),
(0, 4, 5, -1.0),
(0, 4, 7, 1.0),
(1, 2, 3, -1.0),
(1, 2, 5, 1.0),
(1, 2, 6, 1.0),
(1, 4, 5, -1.0),
(1, 5, 6, -1.0),
(2, 3, 6, 1.0),
(2, 3, 7, 1.0),
(2, 5, 6, -1.0),
(2, 6, 7, -1.0),
(3, 4, 7, 1.0),
(3, 6, 7, -1.0),
(4, 5, 6, 1.0),
(4, 5, 7, 1.0),
(4, 6, 7, 1.0),
(5, 6, 7, 1.0),
];
impl UniformStrain<8> {
/// The integrated gradients and volume of a hexahedron in closed form: b_I = ∂V/∂x_I of the
/// volume form ([`VOLUME_FORM`]; D. P. Flanagan, T. Belytschko 1981 give it written out),
/// so b_I gathers C_IJK x_J × x_K, and V = ⅓ Σ_I b_I · x_I. A few hundred operations instead of a Gauss loop, for the
/// current configuration of large deformation. The element is refused when its volume is not
/// positive. `nodal_volume` is left at the mean V/8: an explicit solver keeps the lumped
/// masses of the undeformed element.
pub fn hex8_deformed(xyz: &[[f64; 3]; 8]) -> Result<Hex8> {
let mut b = [[0.0f64; 3]; 8];
let cross = |a: [f64; 3], b: [f64; 3]| [a[1] * b[2] - a[2] * b[1], a[2] * b[0] - a[0] * b[2], a[0] * b[1] - a[1] * b[0]];
for (i, j, k, c) in VOLUME_FORM {
let (xi, xj, xk) = (xyz[i], xyz[j], xyz[k]);
for (target, v) in [(i, cross(xj, xk)), (j, cross(xk, xi)), (k, cross(xi, xj))] {
for d in 0..3 {
b[target][d] += c * v[d];
}
}
}
let b = b.map(|v| v.map(|c| c / 12.0));
let volume: f64 = b.iter().zip(xyz).map(|(bi, x)| bi[0] * x[0] + bi[1] * x[1] + bi[2] * x[2]).sum::<f64>() / 3.0;
if !(volume > 0.0 && volume.is_finite() && b.iter().flatten().all(|v| v.is_finite())) {
return Err(degenerate("hex8"));
}
Ok(UniformStrain { b, volume, nodal_volume: [volume / 8.0; 8] })
}
}
impl UniformStrain<4> {
/// The linear tetrahedron of corners `xyz` (the model's tet4 node order).
pub fn tet4(xyz: &[[f64; 3]; 4]) -> Result<Tet4> {
@@ -281,6 +340,52 @@ mod tests {
assert!(Hex8::hex8(&[[f64::NAN; 3]; 8]).is_err());
}
#[test]
fn the_volume_form_is_the_integrated_one() {
let mut c = [[[0.0f64; 8]; 8]; 8];
for p in Rule::Hex(2).points() {
let s = shape::hex8(p.xi);
let d = s.derivatives();
for i in 0..8 {
for j in 0..8 {
for k in 0..8 {
let m = [[d[i][0], d[j][0], d[k][0]], [d[i][1], d[j][1], d[k][1]], [d[i][2], d[j][2], d[k][2]]];
c[i][j][k] += p.weight * crate::dense::det3(&m);
}
}
}
}
let mut table = Vec::new();
for i in 0..8 {
for j in i + 1..8 {
for k in j + 1..8 {
if (12.0 * c[i][j][k]).abs() > 1e-9 {
assert!((12.0 * c[i][j][k] - (12.0 * c[i][j][k]).round()).abs() < 1e-12);
table.push((i, j, k, (12.0 * c[i][j][k]).round()));
}
}
}
}
assert_eq!(table, VOLUME_FORM.to_vec());
}
#[test]
fn closed_form_gradients_equal_the_integrated_ones() {
let hex = distorted();
let (a, b) = (Hex8::hex8(&hex).unwrap(), Hex8::hex8_deformed(&hex).unwrap());
assert!((a.volume - b.volume).abs() < 1e-14 * a.volume, "{} vs {}", a.volume, b.volume);
for (x, y) in a.b.iter().flatten().zip(b.b.iter().flatten()) {
assert!((x - y).abs() < 1e-14, "{x} vs {y}");
}
let mut inverted = hex;
inverted.swap(0, 1);
inverted.swap(2, 3);
inverted.swap(4, 5);
inverted.swap(6, 7);
assert!(Hex8::hex8_deformed(&inverted).is_err());
assert!(Hex8::hex8_deformed(&[[f64::NAN; 3]; 8]).is_err());
}
#[test]
fn hourglass_vectors_are_orthogonal_to_linear_fields() {
let hex = distorted();