solver: single-surface (self) contact in nonlinear static steps

General contact, on a set's faces or every exterior face of the solids, is mortar contact
with one face list as both sides: each face against every other one that faces it, shares no
node with its element and is not reached through more than half an element, paired both
ways. Tested by a nearly incompressible Mooney-Rivlin C-ring (hybrid hex8) closing on itself
(no penetration beyond the mortar's weak enforcement, mirror symmetry to 1e-6) and, heavy, a
rubber bellows whose folds press on each other.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01UhhZMBTviDQxZvwnyP89fo
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jyvikoandClaude Opus 5.5 authored and Irakli Kourtis committed 2026-10-14 15:47:17 -04:00
1 parent 2b1c52d021
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@@ -75,9 +75,15 @@
//! of the pressure field and ring at the contact's edge), the multiplier, the gap and the status;
//! per contact the force on the secondary surface and its normal part.
//!
//! **Scope.** Pairs of surfaces of linear solid faces (tri3 and quad4 faces: tet4, wedge6 and
//! hex8 elements) in 3D models, with Coulomb friction ([`Interface::friction`]). General (single-surface) contact, quadratic faces,
//! 2D models and arc-length steps are refused by name.
//! **Single-surface (general) contact** is the same mortar contact with one face list as both
//! sides: a set's faces, or every exterior face of the solids. Each face is a secondary face
//! against every other one that faces it, that shares no node with its element (its neighbours)
//! and that it does not reach through more than half an element (the far side of a thin wall),
//! so two faces pressing together are paired both ways, symmetrically: self-contact of folds.
//!
//! **Scope.** Linear solid faces (tri3 and quad4 faces: tet4, wedge6 and hex8 elements) in 3D
//! models, with Coulomb friction ([`Interface::friction`]). Quadratic faces, 2D models and
//! arc-length steps are refused by name.
use std::collections::BTreeMap;
@@ -85,7 +91,7 @@ use fieldcraft_fem::contact::{Aabb, Grid, bounds};
use fieldcraft_fem::dual::{Dual, Hyper, Real, VARS};
use fieldcraft_fem::frame::{Vec3, dot, norm, unit};
use fieldcraft_fem::mortar::{area_vector, integrate};
use fieldcraft_model::{Contact, ContactSurfaces, ElementKind, Friction, InitialPenetration, Model, Resolved};
use fieldcraft_model::{Contact, ContactSurfaces, ElementFace, ElementKind, Friction, InitialPenetration, Model, Resolved};
use fieldcraft_parallel as parallel;
use serde::Serialize;
@@ -306,7 +312,11 @@ fn size(x: &[Vec3]) -> f64 {
/// The faces of set `set` for definition `owner` (``contact `name` ``, ``tie `name` ``), refused
/// unless they are linear faces of analysed solid elements.
pub(crate) fn faces(model: &Model, resolved: &Resolved, mesh: &Mesh, owner: &str, set: &str) -> Result<Vec<Face>> {
let list = resolved.sets.get(set).map(|s| s.faces.as_slice()).unwrap_or_default();
face_list(model, mesh, owner, resolved.sets.get(set).map(|s| s.faces.as_slice()).unwrap_or_default())
}
/// The faces `list` for definition `owner`, as [`faces`].
fn face_list(model: &Model, mesh: &Mesh, owner: &str, list: &[ElementFace]) -> Result<Vec<Face>> {
let mut out = Vec::with_capacity(list.len());
for f in list {
let at = |what: String| Error::Invalid(format!("{owner}: element {} face {}: {what}", f.element, f.face));
@@ -459,14 +469,21 @@ impl Interface {
}
fn new(model: &Model, resolved: &Resolved, mesh: &Mesh, name: &str, contact: &Contact) -> Result<Interface> {
let ContactSurfaces::Pair { main, secondary } = &contact.surfaces else {
return Err(Error::NotSupported(format!(
"general (single-surface) contact `{name}` in implicit steps; define contact pairs (interaction.contact.pair), or solve it in explicit dynamics"
)));
};
let owner = format!("contact `{name}`");
let secondary = faces(model, resolved, mesh, &owner, secondary)?;
let main = faces(model, resolved, mesh, &owner, main)?;
let (secondary, main) = match &contact.surfaces {
ContactSurfaces::Pair { main, secondary } => {
(faces(model, resolved, mesh, &owner, secondary)?, faces(model, resolved, mesh, &owner, main)?)
}
// Single surface: every face against every other one that faces it and shares no node
// with its element (its neighbours), both ways.
ContactSurfaces::General { surface } => {
let list = match surface {
Some(set) => faces(model, resolved, mesh, &owner, set)?,
None => face_list(model, mesh, &owner, &model.exterior_faces())?,
};
(list.clone(), list)
}
};
let mut nodes: Vec<usize> = secondary.iter().flat_map(|f| f.nodes.iter().copied()).collect();
nodes.sort_unstable();
nodes.dedup();