Tet mesh quality: one validity criterion, Delaunay refinement, ODT, Klingner–Shewchuk, tet10

The end-to-end demo met a raw-CDT sliver that the validity gate accepted (exactly positive) and
the solver refused. Now:

- One validity criterion, `fieldcraft_model::admissible_jacobian` (normalized Jacobian above
  1e-12), used by the implicit solver (fem `positive_inverse`), the explicit tet4/hex8
  kinematics and the mesh gate, which proves it on the whole element (tet4: the solvers' own
  Jacobian; curved kinds: a Bernstein floor), so whatever passes the gate passes the solvers.
- CDT rounding repaired by flips on the rounded mesh (Diazzi et al. 2023 §5.1) instead of the
  ±2-ulp nudge.
- `fieldcraft-mesh::tet`: a mutable tetrahedral complex whose every change is a checked
  replacement (positive and admissible tetrahedra, faces matched with opposite orientation) with
  an exact undo log; edge removal (Klincsek), multi-face removal, Delaunay insertion with
  boundary faces, edge collapse; a curvature- and thickness-graded size field; constrained
  Delaunay refinement with encroachment splits; ODT smoothing; the Klingner–Shewchuk schedule;
  boundary vertices moved onto the exact B-rep surfaces at the end; tet10 with mid-edge nodes on
  the geometry.
- `mesh.tet.generate` gains size, order, quality, quality_target, curvature_angle, grading,
  max_passes, max_points and reports the CDT's and the mesh's quality; `solve.probe` takes a set
  and reports its largest von Mises stress.
- Oracle cases filleted-bracket-fillet-stress(-coarse): the fillet's peak von Mises stress on
  tet10 meshes of 2k and 13.5k elements, 213.3 MPa (a four-level study stays within 1.8%); the
  CDT cases keep the raw tetrahedralization.
- Corpus quality columns: all 20 valid parts mesh and pass the gate.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm
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jyvikoandClaude Opus 5.5 authored and Irakli Kourtis committed 2026-10-14 08:28:49 -04:00
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@@ -19,6 +19,7 @@ use fieldcraft_mesh::hex::{Cell, HexOptions, Surface, hex_mesh, hex_mesh_cells};
use fieldcraft_mesh::octree::{OctreeOptions, octree_hex_mesh};
use fieldcraft_mesh::size::UniformSize;
use fieldcraft_mesh::surface::{BoundarySurface, SurfaceOptions};
use fieldcraft_mesh::tet::{QualityOptions, quality_mesh};
pub const FILE: &str = "docs/meshing/corpus.md";
/// Chordal tolerance of the boundary surface, relative to the part's bounding-box diagonal.
@@ -47,7 +48,7 @@ pub trait Stage {
/// The stages, in column order. Meshers add theirs here.
fn stages() -> Vec<Box<dyn Stage>> {
vec![Box::new(SurfaceVolume), Box::new(BoundaryCheck), Box::new(TetCdt), Box::new(StructuredHex), Box::new(OctreeHex)]
vec![Box::new(SurfaceVolume), Box::new(BoundaryCheck), Box::new(TetCdt), Box::new(TetQualityStage), Box::new(StructuredHex), Box::new(OctreeHex)]
}
/// The boundary surface's enclosed volume against SolidCraft's measured volume and the closed
@@ -104,18 +105,63 @@ impl Stage for TetCdt {
fn run(&self, l: &Loaded) -> Result<Vec<String>, String> {
let start = Instant::now();
let (mut tets, mut steiner, mut cavities) = (0, 0, 0);
let (mut tets, mut steiner, mut cavities, mut inadmissible) = (0, 0, 0, 0);
for (body, mesh) in l.design.bodies.iter().zip(&l.surfaces) {
let options = SurfaceOptions { weld_distance: mesh.weld_distance, ..SurfaceOptions::default() };
let s = BoundarySurface::new(&mesh.positions, &mesh.triangles, &mesh.tri_face, &options).map_err(|e| format!("{}: {e}", body.name))?;
let m = tetrahedralize(&s, &CdtOptions::default()).map_err(|e| format!("{}: {e}", body.name))?;
m.gate(s.volume()).and_then(|r| r.into_result()).map_err(|e| format!("{}: rounded mesh: {e}", body.name))?;
let report = m.gate(s.volume()).map_err(|e| format!("{}: rounded mesh: {e}", body.name))?;
if !report.volume_matches() {
return Err(format!("{}: rounded mesh: {:?}", body.name, report.into_result().err()));
}
inadmissible += report.invalid.len() + report.undetermined.len();
tets += m.tets.len();
steiner += m.steiner.len();
cavities += m.stats.cavities;
}
let ms = start.elapsed().as_secs_f64() * 1e3;
Ok(vec![tets.to_string(), steiner.to_string(), cavities.to_string(), "pass".into(), format!("{ms:.0}")])
let gate = if inadmissible == 0 { "pass".to_string() } else { format!("{inadmissible} flat") };
Ok(vec![tets.to_string(), steiner.to_string(), cavities.to_string(), gate, format!("{ms:.0}")])
}
}
/// The quality stage (`fieldcraft_mesh::tet`) on each body's CDT, with the default options: the
/// mesh's tetrahedra, its extreme dihedral angles, the slivers (a dihedral angle below 10° or
/// above 170°) of the CDT and of the result, and the validity gate.
struct TetQualityStage;
impl Stage for TetQualityStage {
fn headers(&self) -> &'static [&'static str] {
&["quality tets", "min dihedral °", "max dihedral °", "min radius ratio", "slivers CDT → mesh", "quality gate", "quality ms"]
}
fn run(&self, l: &Loaded) -> Result<Vec<String>, String> {
let start = Instant::now();
let (mut tets, mut lo, mut hi, mut rr, mut before, mut after) = (0, 180.0_f64, 0.0_f64, 1.0_f64, 0, 0);
for (body, mesh) in l.design.bodies.iter().zip(&l.surfaces) {
let options = SurfaceOptions { weld_distance: mesh.weld_distance, ..SurfaceOptions::default() };
let s = BoundarySurface::new(&mesh.positions, &mesh.triangles, &mesh.tri_face, &options).map_err(|e| format!("{}: {e}", body.name))?;
let m = tetrahedralize(&s, &CdtOptions::default()).map_err(|e| format!("{}: {e}", body.name))?;
let q = quality_mesh(&s, &m, fieldcraft_engine::analytic_surfaces(body), &QualityOptions::default())
.map_err(|e| format!("{}: {e}", body.name))?;
let r = &q.report;
tets += r.output.tets;
lo = lo.min(r.output.min_dihedral);
hi = hi.max(r.output.max_dihedral);
rr = rr.min(r.output.min_radius_ratio);
before += r.input.slivers;
after += r.output.slivers;
}
let ms = start.elapsed().as_secs_f64() * 1e3;
Ok(vec![
tets.to_string(),
format!("{lo:.1}"),
format!("{hi:.1}"),
format!("{rr:.3}"),
format!("{before} → {after}"),
"pass".into(),
format!("{ms:.0}"),
])
}
}