explicit: deformable contact and friction, verified by bars, sliding blocks, the patch test and Hertz

Segment-to-segment penalty contact between element faces: each secondary
face and each main face facing it are projected onto the secondary face's
plane, split into triangles, clipped (Sutherland–Hodgman) and integrated
with a three-point rule per sub-triangle (Puso–Laursen segmentation, the
penalty at the integration points as Fischer–Wriggers), so a uniform
pressure gives the consistent nodal forces on both meshes and the contact
patch test passes on non-matching meshes. Every contact runs both ways at
half the penalty: pairs with each surface as the secondary, general and
self contact face against face. A bucket grid of face boxes every
increment, faces integrated in parallel and their forces added in face
order: the same numbers on any thread count.

The penalty per area ε = s γ min(m/A)/Δt² comes from the lumped masses,
each node's directional area and the stable increment, bounded by
Gershgorin's row sums so contact never shortens the increment. Coulomb
friction with exponential decay by a regularised return map at the
secondary nodes; rigid walls take Coulomb impulses. Contact work and
friction dissipation join the energy balance; each contact reports its
peak force, first and last contact, deepest penetration, friction and the
nodes adjusted at the start (initial penetrations adjusted strain-free or
refused with the node, face and depth); a cap on contact faces.

Verified (crates/explicit/tests/contact.rs, tests/oracle/explicit-*):
colliding bars (2L/c +1.2%, ρcAv₀/2, KE kept to 0.005%, contact energy
back to 8e-5 of it), blocks sliding to a stop on a rigid wall and on a
plate under constant and decaying friction (0.005–0.2%), the patch test
(σ_zz uniform to 0.06%), two spheres colliding against Hertz (peak +2.3%,
duration −0.4%; the oracle case waits for a graded sphere mesher), a free
body untouched by general contact, determinism across threads. Oracle
measures gain `over` (ratios). Existing fixtures do not move.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm
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jyvikoandClaude Opus 5.5 authored and Irakli Kourtis committed 2026-10-14 12:49:45 -04:00
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@@ -55,7 +55,7 @@ products are run, no documentation text is copied). Status: **done**, **started*
| Model | Steps: linear static, frequency; output presets | M3 | | done |
| Model | Steps: nonlinear static, explicit dynamics, heat transfer; amplitudes | M7–M8, M15 | | started (nonlinear static with or without nonlinear geometry, increments, tolerances and a load path (cyclic loading), written to Abaqus `*STEP, NLGEOM` and LS-DYNA implicit (the load path as LS-DYNA's curve; refused by Abaqus for now), refused by Nastran; explicit dynamics; heat transfer; amplitudes per load planned) |
| Interaction | Tie between non-matching meshes | M7 | | planned |
| Interaction | Contact (general and pairs), friction, automatic pair detection | M7 | | planned |
| Interaction | Contact (general and pairs), friction, automatic pair detection | M7, M10 | | started (explicit: pairs, general and self contact, segment to segment with a penalty that keeps the time increment, Coulomb friction with exponential decay, friction on rigid walls, `interaction.contact.find`, Abaqus and LS-DYNA contact keywords; implicit contact in M7) |
| Interaction | Springs and dashpots (ground or two-point; DOF, vector or line), point masses with rotary inertia | M4 | | done (implicit; explicit translational; all three decks with what each cannot take reported) |
| Interaction | Bolt pretension, connectors | M7 | | planned |
| Decks | Abaqus input writer (`deck.write`, flat deck; reports what Abaqus cannot express) | M3 | | done |
@@ -64,7 +64,7 @@ products are run, no documentation text is copied). Status: **done**, **started*
| Decks | Readers keeping unknown keywords | M9 | | planned |
| Solve | Own linear static and modal solver, verified against analytic solutions | M4 | yes | started (solid elements: tet4, tet10, wedge6, hex8, hex20; 2D plane stress, plane strain and axisymmetric tri3, tri6, quad4 (full, incompatible modes), quad8 (full, reduced); quad4/tri3 MITC shells and Timoshenko beams with profiles, mixed with solids; reference points, kinematic and distributing couplings, moments; centrifugal loads) |
| Solve | Own nonlinear implicit solver: Newton–Raphson with line search and automatic increments, total Lagrangian solids and 2D elements, mixed u–p at finite strain, follower pressure | M15 | yes | started (solids, plane strain, axisymmetric; St Venant–Kirchhoff, neo-Hookean and J2 plasticity (Simo's exponential return map at finite strain, radial return at small strain, consistent tangents, the return shared with explicit dynamics); verified by the elastica, tube inflation, patch and objectivity tests, uniaxial tension to large strain, Hill's thick cylinder, a cantilever's collapse and the Bauschinger effect; Mooney–Rivlin and Yeoh; thermal strain at finite and small strain; a symmetric indefinite LDLᵀ factorization with inertia, Newton through indefinite tangents (hybrid elements at ν = 0.4999 under prescribed displacement); shells, contact, buckling, arc-length next) |
| Solve | Own explicit dynamics solver (central differences, one-point hex8 with hourglass control, nodal-pressure tet4, bulk viscosity, energy balance), verified against analytic wave and impact solutions | M10 | yes | started (X1 core and X2: large deformation, objective rates, J2 and Johnson–Cook plasticity, damage, erosion; contact planned) |
| Solve | Own explicit dynamics solver (central differences, one-point hex8 with hourglass control, nodal-pressure tet4, bulk viscosity, energy balance), verified against analytic wave and impact solutions | M10 | yes | started (X1 core and X2: large deformation, objective rates, J2 and Johnson–Cook plasticity, damage, erosion; X3: deformable contact and friction, verified by bar collision, sliding blocks, the contact patch test and Hertz) |
| Results | Deformed shape, contours, mode shapes, probes, reaction sums | M4 | | started (results in the session, `solve.probe`, reaction sums; display planned) |
| Results | XY and path plots, cuts, display groups, free-body forces, animation | M9 | | planned |
| Results | Readers for public result formats (Nastran OP2, LS-DYNA d3plot, Abaqus `.fil`) | M9 | | planned |