//! Contact definitions in every deck format: Abaqus surface interactions, contact pairs and //! general contact; LS-DYNA automatic contacts; Nastran refuses them by name. use fieldcraft_decks::{Error, abaqus, lsdyna, nastran}; use fieldcraft_model::{ BoundaryCondition, Contact, ContactSurfaces, Elastic, ElementFace, ElementKind, Friction, InitialPenetration, Material, Model, Procedure, Section, SectionKind, Set, Step, Target, Tie, UnitSystem, }; /// Two unit hex8 cubes, the second on top of the first (separate nodes), with face sets for the /// touching faces and a static step. fn model() -> Model { let mut m = Model::default(); m.set_units(UnitSystem::MmTonneS); let corners = [[0., 0., 0.], [1., 0., 0.], [1., 1., 0.], [0., 1., 0.], [0., 0., 1.], [1., 0., 1.], [1., 1., 1.], [0., 1., 1.]]; for cube in 0..2u32 { for (i, c) in corners.iter().enumerate() { m.set_node(8 * cube + i as u32 + 1, [c[0], c[1], c[2] + cube as f64]).unwrap(); } m.set_element(cube + 1, ElementKind::Hex8, (8 * cube + 1..=8 * cube + 8).collect()).unwrap(); } m.add_set("all", Set { elements: vec![1, 2], ..Set::default() }).unwrap(); m.add_set("lower", Set { faces: vec![ElementFace { element: 1, face: 2 }], ..Set::default() }).unwrap(); m.add_set("upper", Set { faces: vec![ElementFace { element: 2, face: 1 }], ..Set::default() }).unwrap(); m.add_set("base", Set { nodes: vec![1, 2, 3, 4], ..Set::default() }).unwrap(); m.add_material( "Steel", Material { elastic: Some(Elastic::Isotropic { young: 210_000.0, poisson: 0.3 }), density: Some(7.85e-9), ..Material::default() }, ) .unwrap(); m.add_section("all", Section { set: "all".into(), material: "Steel".into(), kind: SectionKind::Solid {}, formulation: Default::default() }) .unwrap(); m.add_boundary_condition("fix", BoundaryCondition::Fixed { target: Target::Set("base".into()) }).unwrap(); let mut step = Step::new("Load", Procedure::Static {}); step.boundary_conditions.insert("fix".into()); m.add_step(step, None).unwrap(); let pair = Contact { friction: Friction { static_coefficient: 0.3, kinetic: Some(0.2), decay: 5.0 }, initial_penetration: InitialPenetration::Adjust, ..Contact::new(ContactSurfaces::Pair { main: "lower".into(), secondary: "upper".into() }) }; m.add_contact("stack", pair).unwrap(); m.add_contact("everything", Contact { friction: Friction::coulomb(0.1), ..Contact::new(ContactSurfaces::General { surface: None }) }).unwrap(); m.add_contact("fold", Contact { penalty_scale: 0.5, ..Contact::new(ContactSurfaces::General { surface: Some("upper".into()) }) }).unwrap(); m.add_tie("glue", Tie { position_tolerance: Some(0.05), ..Tie::new("lower", "upper") }).unwrap(); m } #[test] fn abaqus_writes_interactions_pairs_and_general_contact() { let deck = abaqus::write(&model()).unwrap(); for expected in [ "*SURFACE, TYPE=ELEMENT, NAME=lower\n1, S2\n", "*SURFACE INTERACTION, NAME=stack-interaction\n*FRICTION, EXPONENTIAL DECAY\n0.3, 0.2, 5.0\n", "*CONTACT PAIR, INTERACTION=stack-interaction, TYPE=SURFACE TO SURFACE, ADJUST=0.0\nupper, lower\n", "*SURFACE INTERACTION, NAME=everything-interaction\n*FRICTION\n0.1\n", "*SURFACE INTERACTION, NAME=fold-interaction\n*FRICTION\n0.0\n", "*CONTACT\n*CONTACT INCLUSIONS, ALL EXTERIOR\n*CONTACT INCLUSIONS\nupper,\n*CONTACT PROPERTY ASSIGNMENT\n, , everything-interaction\nupper, upper, fold-interaction\n", "** contact `fold`: penalty scale 0.5", "*TIE, NAME=glue, ADJUST=NO, POSITION TOLERANCE=0.05\nupper, lower\n", ] { assert!(deck.contains(expected), "{expected}\n{deck}"); } // Model data: before the first step. assert!(deck.find("*CONTACT PAIR") < deck.find("*STEP")); } #[test] fn lsdyna_writes_automatic_contacts_on_segment_sets() { let deck = lsdyna::write(&model()).unwrap().text; let after = |keyword: &str| -> Vec { let at = deck.find(keyword).unwrap_or_else(|| panic!("{keyword}\n{deck}")); deck[at..].lines().skip(1).filter(|l| !l.starts_with('$')).take(3).map(|l| l.split_whitespace().collect::>().join(" ")).collect() }; // Sets are numbered in name order: all 1, base 2, lower 3, upper 4. assert_eq!(after("*CONTACT_AUTOMATIC_SURFACE_TO_SURFACE"), ["4 3 0 0", "0.3 0.2 5.0", "1.0 1.0"], "{deck}"); let single: Vec<&str> = deck.match_indices("*CONTACT_AUTOMATIC_SINGLE_SURFACE").map(|(i, _)| &deck[i..]).collect(); assert_eq!(single.len(), 2, "{deck}"); let cards = |text: &str| -> Vec { text.lines().skip(1).filter(|l| !l.starts_with('$')).take(3).map(|l| l.split_whitespace().collect::>().join(" ")).collect() }; // `everything` (every part), then `fold` (the upper face's segment set). assert_eq!(cards(single[0]), ["0 5", "0.1 0.1 0.0", "1.0 1.0"], "{deck}"); assert_eq!(cards(single[1]), ["4 0", "0.0 0.0 0.0", "0.5 0.5"], "{deck}"); for set in ["lower", "upper"] { assert!(deck.contains(&format!("*SET_SEGMENT_TITLE\n{set}\n")), "{set}\n{deck}"); } assert_eq!(after("*CONTACT_TIED_SURFACE_TO_SURFACE"), ["4 3 0 0", "0.0 0.0 0.0", "1.0 1.0"], "{deck}"); } #[test] fn nastran_refuses_contact_by_name() { match nastran::write(&model()) { Err(Error::Unsupported { what, .. }) => { for name in ["everything", "fold", "stack"] { assert!(what.contains(&format!("contact `{name}`")), "{what}"); } assert!(what.contains("tie `glue`"), "{what}"); } other => panic!("{other:?}"), } }