//! The Nastran writer on our own small models: golden files, a minimal re-reader of our own //! output (grids, elements, constraint sets, case control), node order checked against Nastran's //! own element conventions by Jacobian sign and mid-side positions, and what is unsupported. //! //! Golden files are rewritten with `FIELDCRAFT_BLESS=1 cargo test -p fieldcraft-decks`. use std::collections::BTreeMap; use fieldcraft_decks::nastran; use fieldcraft_decks::{Error, with_steps}; use fieldcraft_model::{ BeamProfile, BoundaryCondition, Coupling, CouplingKind, Distribution, Dofs, Elastic, ElementFace, ElementKind, Formulation, Integration, Load, Material, Model, Procedure, ReferencePoint, Section, SectionKind, Set, Step, Target, UnitSystem, }; // --------------------------------------------------------------------------------------------- // A minimal reader of our own output. #[derive(Debug, Default)] struct Read { sol: u32, /// Per subcase: its case control lines as `KEY = value`. subcases: Vec>, /// Bulk entries: name and data fields (trimmed, blanks as ""). cards: Vec<(String, Vec)>, } fn read(deck: &str) -> Read { let mut r = Read::default(); let mut lines = deck.lines(); for line in lines.by_ref() { let l = line.trim(); if l.starts_with('$') { continue; } if let Some(s) = l.strip_prefix("SOL ") { r.sol = s.parse().unwrap(); } else if l.starts_with("SUBCASE") { r.subcases.push(BTreeMap::new()); } else if l == "BEGIN BULK" { break; } else if let (Some((k, v)), Some(sub)) = (l.split_once('='), r.subcases.last_mut()) { sub.insert(k.trim().to_string(), v.trim().to_string()); } } for line in lines { assert!(line.len() <= 80, "{line}"); assert!(!line.contains('\t')); if line.starts_with('$') || line == "ENDDATA" { continue; } let (first, rest) = line.split_at(8.min(line.len())); let large = first.trim_end().ends_with('*'); let width = if large { 16 } else { 8 }; let per_line = if large { 4 } else { 8 }; // Every physical line holds its full count of fields; trailing blanks are trimmed away. let mut fields: Vec = rest.as_bytes().chunks(width).map(|c| String::from_utf8_lossy(c).trim().to_string()).collect(); fields.resize(per_line, String::new()); let continuation = first.trim().is_empty() || first.trim() == "*"; if continuation { r.cards.last_mut().expect("a continuation follows an entry").1.extend(fields); } else { r.cards.push((first.trim().trim_end_matches('*').to_string(), fields)); } } r } /// A Nastran real: an exponent may come without `E`. fn real(s: &str) -> f64 { let split = s.char_indices().skip(1).find(|(i, c)| (*c == '+' || *c == '-') && !s[..*i].ends_with(['E', 'e'])); match split { Some((i, _)) => format!("{}E{}", &s[..i], &s[i..]).parse().unwrap(), None => s.parse().unwrap(), } } fn int(s: &str) -> u32 { s.parse().unwrap_or_else(|_| panic!("`{s}` is not an integer")) } impl Read { fn cards<'a>(&'a self, name: &'a str) -> impl Iterator> + 'a { self.cards.iter().filter(move |(n, _)| n == name).map(|(_, f)| f) } fn grids(&self) -> BTreeMap { self.cards("GRID").map(|f| (int(&f[0]), [real(&f[2]), real(&f[3]), real(&f[4])])).collect() } /// Element connectivity in Nastran order, by label (solids and shells). fn elements(&self) -> BTreeMap)> { let mut out = BTreeMap::new(); for (name, f) in &self.cards { let n = match name.as_str() { "CTETRA" | "CPENTA" | "CHEXA" => f.len() - 2, "CTRIA3" => 3, "CQUAD4" => 4, "CTRIA6" => 6, "CQUAD8" => 8, "CBEAM" | "CROD" => 2, _ => continue, }; let nodes = f[2..2 + n].iter().filter(|s| !s.is_empty()).map(|s| int(s)).collect(); out.insert(int(&f[0]), (name.clone(), nodes)); } out } /// Constraint set `sid`: node → (degree of freedom → value). fn constraints(&self, sid: u32) -> BTreeMap> { let mut out: BTreeMap> = BTreeMap::new(); let dofs = |c: &str| c.bytes().map(|b| b - b'0').collect::>(); for f in self.cards("SPC1").filter(|f| int(&f[0]) == sid) { for g in f[2..].iter().filter(|s| !s.is_empty()) { for d in dofs(&f[1]) { assert!(out.entry(int(g)).or_default().insert(d, 0.0).is_none(), "constrained twice"); } } } for f in self.cards("SPC").filter(|f| int(&f[0]) == sid) { for d in dofs(&f[2]) { assert!(out.entry(int(&f[1])).or_default().insert(d, real(&f[3])).is_none(), "constrained twice"); } } out } } // --------------------------------------------------------------------------------------------- // Our own models. fn steel() -> Material { Material { elastic: Some(Elastic::Isotropic { young: 210_000.0, poisson: 0.3 }), density: Some(7.85e-9), ..Material::default() } } /// A bar of `n` unit hex8 along X; node (i, y, z) = 1 + 4i + 2y + z. fn bar(n: u32) -> Model { let mut m = Model::default(); m.set_units(UnitSystem::MmTonneS); for i in 0..=n { for (j, (y, z)) in [(0.0, 0.0), (0.0, 1.0), (1.0, 0.0), (1.0, 1.0)].into_iter().enumerate() { m.set_node(1 + 4 * i + j as u32, [f64::from(i), y, z]).unwrap(); } } let g = |i: u32, y: u32, z: u32| 1 + 4 * i + 2 * y + z; for e in 0..n { let nodes = vec![g(e, 0, 0), g(e + 1, 0, 0), g(e + 1, 1, 0), g(e, 1, 0), g(e, 0, 1), g(e + 1, 0, 1), g(e + 1, 1, 1), g(e, 1, 1)]; m.set_element(e + 1, ElementKind::Hex8, nodes).unwrap(); } m.add_set("all", Set { elements: (1..=n).collect(), ..Set::default() }).unwrap(); m.add_set("root", Set { faces: vec![ElementFace { element: 1, face: 6 }], ..Set::default() }).unwrap(); m.add_set("end", Set { faces: vec![ElementFace { element: n, face: 4 }], ..Set::default() }).unwrap(); m.add_material("Steel", steel()).unwrap(); m.add_section("bar", Section { set: "all".into(), material: "Steel".into(), kind: SectionKind::Solid {}, formulation: Formulation::default() }) .unwrap(); m.add_boundary_condition("clamp", BoundaryCondition::Fixed { target: Target::Set("root".into()) }).unwrap(); m } fn static_step(name: &str, bcs: &[&str], loads: &[&str]) -> Step { let mut s = Step::new(name, Procedure::Static {}); s.boundary_conditions = bcs.iter().map(|s| s.to_string()).collect(); s.loads = loads.iter().map(|s| s.to_string()).collect(); s } fn cantilever() -> Model { let mut m = bar(3); m.add_load("tip", Load::Force { target: Target::Set("end".into()), vector: [0.0, 0.0, -100.0], distribution: Distribution::Total }).unwrap(); m.add_step(static_step("Bend", &["clamp"], &["tip"]), None).unwrap(); m } /// A 2 × 2 quad4 plate in z = 0, 10 × 10, clamped along x = 0, under pressure and gravity. fn plate() -> Model { let mut m = Model::default(); m.set_units(UnitSystem::MmTonneS); for j in 0..3u32 { for i in 0..3u32 { m.set_node(1 + i + 3 * j, [5.0 * f64::from(i), 5.0 * f64::from(j), 0.0]).unwrap(); } } for (e, (i, j)) in [(0, 0), (1, 0), (0, 1), (1, 1)].into_iter().enumerate() { let n = 1 + i + 3 * j; m.set_element(e as u32 + 1, ElementKind::Quad4, vec![n, n + 1, n + 4, n + 3]).unwrap(); } m.add_set("all", Set { elements: vec![1, 2, 3, 4], ..Set::default() }).unwrap(); m.add_set("edge", Set { nodes: vec![1, 4, 7], ..Set::default() }).unwrap(); m.add_set("top", Set { faces: (1..=4).map(|element| ElementFace { element, face: 1 }).collect(), ..Set::default() }).unwrap(); m.add_material( "Aluminium", Material { elastic: Some(Elastic::Isotropic { young: 70_000.0, poisson: 0.33 }), density: Some(2.7e-9), ..Material::default() }, ) .unwrap(); let shell = SectionKind::Shell { thickness: 2.0, offset: 0.0, points: 5 }; m.add_section("skin", Section { set: "all".into(), material: "Aluminium".into(), kind: shell, formulation: Formulation::default() }).unwrap(); m.add_boundary_condition("clamp", BoundaryCondition::Fixed { target: Target::Set("edge".into()) }).unwrap(); m.add_load("press", Load::Pressure { set: "top".into(), magnitude: 0.01 }).unwrap(); m.add_load("weight", Load::Gravity { acceleration: [0.0, 0.0, -9810.0], set: None }).unwrap(); m.add_step(static_step("Sag", &["clamp"], &["press", "weight"]), None).unwrap(); m } /// Reference corners of each solid kind, slightly distorted, with straight edges (mid-side nodes /// at edge midpoints, by the model's own edge table). fn solid(kind: ElementKind) -> Vec<[f64; 3]> { let corners: Vec<[f64; 3]> = match kind { ElementKind::Tet4 | ElementKind::Tet10 => vec![[0.0, 0.0, 0.0], [2.0, 0.1, 0.0], [0.2, 1.5, 0.1], [0.3, 0.2, 1.7]], ElementKind::Wedge6 => vec![[0.0, 0.0, 0.0], [2.0, 0.0, 0.1], [0.1, 1.5, 0.0], [0.1, 0.1, 1.2], [2.1, 0.0, 1.3], [0.0, 1.6, 1.1]], _ => vec![ [0.0, 0.0, 0.0], [2.0, 0.1, 0.0], [2.2, 1.4, 0.1], [-0.1, 1.5, 0.0], [0.1, 0.0, 1.0], [2.0, 0.2, 1.1], [2.1, 1.6, 1.2], [0.0, 1.4, 0.9], ], }; let mut xyz = corners.clone(); xyz.resize(kind.node_count(), [0.0; 3]); for e in kind.edges() { if let [a, b, mid] = **e { xyz[mid] = [0, 1, 2].map(|i| (corners[a][i] + corners[b][i]) / 2.0); } } xyz } /// One element of `kind` with its nodes labelled in reverse (so labels and positions differ), a /// section, and a static step. fn one_element(kind: ElementKind) -> Model { let mut m = Model::default(); let xyz = solid(kind); let n = xyz.len() as u32; for (i, p) in xyz.iter().enumerate() { m.set_node(100 - i as u32, *p).unwrap(); } m.set_element(7, kind, (0..n).map(|i| 100 - i).collect()).unwrap(); m.add_set("all", Set { elements: vec![7], ..Set::default() }).unwrap(); m.add_set("base", Set { faces: vec![ElementFace { element: 7, face: 1 }], ..Set::default() }).unwrap(); m.add_material("Steel", steel()).unwrap(); m.add_section("s", Section { set: "all".into(), material: "Steel".into(), kind: SectionKind::Solid {}, formulation: Formulation::default() }) .unwrap(); m.add_boundary_condition("hold", BoundaryCondition::Fixed { target: Target::Set("base".into()) }).unwrap(); m.add_load("push", Load::Pressure { set: "base".into(), magnitude: 1.0 }).unwrap(); m.add_step(static_step("Load", &["hold"], &["push"]), None).unwrap(); m } /// A hex20 block whose top face is coupled to a reference point, clamped at the base, in a modes /// step. fn modes() -> Model { let mut m = one_element(ElementKind::Hex20); m.add_set("top", Set { faces: vec![ElementFace { element: 7, face: 2 }], ..Set::default() }).unwrap(); m.add_reference_point("RP", ReferencePoint { xyz: [1.0, 0.75, 2.0], label: 0 }).unwrap(); m.add_coupling("lid", Coupling { reference_point: "RP".into(), set: "top".into(), kind: CouplingKind::Kinematic, dofs: Dofs::all() }).unwrap(); m.remove_step("Load").unwrap(); let mut s = Step::new("Modes", Procedure::Frequency { modes: 6, min_hz: None, max_hz: Some(5000.0) }); s.boundary_conditions.insert("hold".into()); m.add_step(s, None).unwrap(); m } fn golden(name: &str, deck: &str) { let path = std::path::Path::new(env!("CARGO_MANIFEST_DIR")).join("tests/golden/nastran").join(format!("{name}.bdf")); if std::env::var_os("FIELDCRAFT_BLESS").is_some() { std::fs::create_dir_all(path.parent().unwrap()).unwrap(); std::fs::write(&path, deck).unwrap(); } let want = std::fs::read_to_string(&path).unwrap_or_else(|e| panic!("{}: {e} (bless with FIELDCRAFT_BLESS=1)", path.display())); assert_eq!(deck, want, "{name}: the deck changed (bless with FIELDCRAFT_BLESS=1 after checking it)"); } fn unsupported(m: &Model) -> String { match nastran::write(m) { Err(Error::Unsupported { format: "Nastran", what }) => what, other => panic!("expected unsupported, got {other:?}"), } } // --------------------------------------------------------------------------------------------- #[test] fn golden_decks() { for (name, model) in [("cantilever", cantilever()), ("plate", plate()), ("modes", modes())] { let deck = nastran::write(&model).unwrap(); assert_eq!(nastran::write(&model).unwrap(), deck, "deterministic"); golden(name, &deck); } } #[test] fn cantilever_reads_back() { let m = cantilever(); let r = read(&nastran::write(&m).unwrap()); assert_eq!(r.sol, 101); assert_eq!(r.subcases.len(), 1); let case = &r.subcases[0]; assert_eq!(case["SUBTITLE"], "Bend"); for request in ["DISPLACEMENT", "SPCFORCES", "STRESS", "STRAIN"] { assert_eq!(case[request], "ALL"); } // Grids are exact. let grids = r.grids(); assert_eq!(grids.len(), m.nodes().len()); for (label, node) in m.nodes() { assert_eq!(grids[label], node.xyz); } // Elements in Nastran order map back to the model's. let elements = r.elements(); for (label, el) in m.elements() { let (card, nodes) = &elements[label]; assert_eq!(card, "CHEXA"); assert_eq!(*nodes, el.nodes); } // The clamp holds every degree of freedom of the root face's nodes. let spc = r.constraints(int(&case["SPC"])); assert_eq!(spc.keys().copied().collect::>(), vec![1, 2, 3, 4]); assert!(spc.values().all(|d| d.len() == 6 && d.values().all(|v| *v == 0.0))); // The tip force totals -100 in Z, a quarter on each end node. let sid = int(&case["LOAD"]); let mut total = [0.0; 3]; for f in r.cards("FORCE").filter(|f| int(&f[0]) == sid) { assert!((13..=16).contains(&int(&f[1]))); for k in 0..3 { total[k] += real(&f[3]) * real(&f[4 + k]); } } assert_eq!(total, [0.0, 0.0, -100.0]); // Two-point full integration by default. let psolid = r.cards("PSOLID").next().unwrap(); assert_eq!((psolid[3].as_str(), psolid[5].as_str()), ("TWO", "FULL")); } #[test] fn plate_reads_back() { let r = read(&nastran::write(&plate()).unwrap()); let case = &r.subcases[0]; // Pressure and gravity combine through a LOAD entry. let load = r.cards("LOAD").next().unwrap(); assert_eq!(int(&load[0]), int(&case["LOAD"])); let parts: Vec = load[2..].chunks(2).filter(|c| !c[1].is_empty()).map(|c| int(&c[1])).collect(); assert_eq!(parts.len(), 2); let grav = r.cards("GRAV").next().unwrap(); assert!(parts.contains(&int(&grav[0]))); assert_eq!([real(&grav[2]) * real(&grav[3]), real(&grav[4]), real(&grav[5])], [0.0, 0.0, -9810.0]); // Pressure on the side the normal points to pushes against the normal. let pload: Vec<_> = r.cards("PLOAD4").collect(); assert_eq!(pload.len(), 4); assert!(pload.iter().all(|f| real(&f[2]) == -0.01 && parts.contains(&int(&f[0])))); let pshell = r.cards("PSHELL").next().unwrap(); assert_eq!(real(&pshell[2]), 2.0); assert_eq!(r.elements().values().filter(|(c, _)| c == "CQUAD4").count(), 4); assert_eq!(r.constraints(int(&case["SPC"])).keys().copied().collect::>(), vec![1, 4, 7]); } #[test] fn modes_reads_back() { let m = modes(); let r = read(&nastran::write(&m).unwrap()); assert_eq!(r.sol, 103); let case = &r.subcases[0]; assert!(!case.contains_key("LOAD")); assert_eq!(case["DISPLACEMENT"], "ALL"); let eigrl = r.cards("EIGRL").next().unwrap(); assert_eq!(int(&eigrl[0]), int(&case["METHOD"])); assert_eq!((eigrl[1].as_str(), real(&eigrl[2]), int(&eigrl[3])), ("", 5000.0, 6)); // The reference point is a grid; the coupling a rigid element on the top face's eight nodes. let rp = m.reference_point("RP").unwrap().label; assert!(r.grids().contains_key(&rp)); let rbe2 = r.cards("RBE2").next().unwrap(); assert_eq!((int(&rbe2[0]), int(&rbe2[1]), int(&rbe2[2])), (8, rp, 123456)); let mut dependent: Vec = rbe2[3..].iter().filter(|s| !s.is_empty()).map(|s| int(s)).collect(); dependent.sort_unstable(); assert_eq!(dependent, m.resolve_set("top").unwrap().nodes); // The CHEXA's mid-side blocks are swapped and map back. let (_, nodes) = &r.elements()[&7]; let el = m.element(7).unwrap(); let back: Vec = (0..20).map(|i| nodes[nastran::order(ElementKind::Hex20).iter().position(|&p| p == i).unwrap()]).collect(); assert_eq!(back, el.nodes); assert_ne!(*nodes, el.nodes); assert!(r.cards("PARAM").any(|f| f[0] == "COUPMASS")); } // --------------------------------------------------------------------------------------------- // Node order against Nastran's own conventions. /// Nastran's natural coordinates of each grid, from its corner layout and its edge table (which /// grids sit between which corners), written independently of the writer's order table. fn nastran_natural(card: &str, n: usize) -> Vec<[f64; 3]> { let (corners, edges): (Vec<[f64; 3]>, Vec<(usize, usize)>) = match card { "CHEXA" => ( vec![ [-1.0, -1.0, -1.0], [1.0, -1.0, -1.0], [1.0, 1.0, -1.0], [-1.0, 1.0, -1.0], [-1.0, -1.0, 1.0], [1.0, -1.0, 1.0], [1.0, 1.0, 1.0], [-1.0, 1.0, 1.0], ], // G9–G12 bottom, G13–G16 vertical, G17–G20 top. vec![(1, 2), (2, 3), (3, 4), (4, 1), (1, 5), (2, 6), (3, 7), (4, 8), (5, 6), (6, 7), (7, 8), (8, 5)], ), // (ξ, η) in the triangle, ζ through the thickness; G7–G9 one triangle, G10–G12 vertical. "CPENTA" => ( vec![[0.0, 0.0, -1.0], [1.0, 0.0, -1.0], [0.0, 1.0, -1.0], [0.0, 0.0, 1.0], [1.0, 0.0, 1.0], [0.0, 1.0, 1.0]], vec![(1, 2), (2, 3), (3, 1), (1, 4), (2, 5), (3, 6), (4, 5), (5, 6), (6, 4)], ), // G5–G10 on edges 1-2, 2-3, 3-1, 1-4, 2-4, 3-4. _ => (vec![[0.0, 0.0, 0.0], [1.0, 0.0, 0.0], [0.0, 1.0, 0.0], [0.0, 0.0, 1.0]], vec![(1, 2), (2, 3), (3, 1), (1, 4), (2, 4), (3, 4)]), }; let mut out = corners.clone(); for (a, b) in edges.into_iter().take(n - corners.len()) { out.push([0, 1, 2].map(|i| (corners[a - 1][i] + corners[b - 1][i]) / 2.0)); } out } /// Linear (corner) shape functions of each Nastran solid. fn corner_shape(card: &str, p: [f64; 3]) -> Vec { let [x, y, z] = p; match card { "CHEXA" => nastran_natural("CHEXA", 8).iter().map(|c| (1.0 + x * c[0]) * (1.0 + y * c[1]) * (1.0 + z * c[2]) / 8.0).collect(), "CPENTA" => { let l = [1.0 - x - y, x, y]; [(1.0 - z) / 2.0, (1.0 + z) / 2.0].iter().flat_map(|h| l.map(|li| li * h)).collect() } _ => vec![1.0 - x - y - z, x, y, z], } } /// The Jacobian determinant of the corner map at natural point `p`, by central differences. fn jacobian(card: &str, corners: &[[f64; 3]], p: [f64; 3]) -> f64 { let h = 1e-6; let at = |q: [f64; 3]| -> [f64; 3] { let n = corner_shape(card, q); [0, 1, 2].map(|k| n.iter().zip(corners).map(|(w, c)| w * c[k]).sum()) }; let d: Vec<[f64; 3]> = (0..3) .map(|axis| { let (mut a, mut b) = (p, p); a[axis] += h; b[axis] -= h; let (fa, fb) = (at(a), at(b)); [0, 1, 2].map(|k| (fa[k] - fb[k]) / (2.0 * h)) }) .collect(); d[0][0] * (d[1][1] * d[2][2] - d[1][2] * d[2][1]) - d[0][1] * (d[1][0] * d[2][2] - d[1][2] * d[2][0]) + d[0][2] * (d[1][0] * d[2][1] - d[1][1] * d[2][0]) } /// Check a written solid against Nastran's conventions: positive Jacobian at points near every /// corner and at the centre, and every mid-side grid at the midpoint of its Nastran edge. fn check_nastran_solid(card: &str, xyz: &[[f64; 3]]) -> Result<(), String> { let natural = nastran_natural(card, xyz.len()); let ncorner = corner_shape(card, [0.0; 3]).len(); let corners = &xyz[..ncorner]; let centre: [f64; 3] = [0, 1, 2].map(|k| natural[..ncorner].iter().map(|c| c[k]).sum::() / ncorner as f64); for c in natural[..ncorner].iter().chain(std::iter::once(¢re)) { let p = [0, 1, 2].map(|k| centre[k] + 0.9 * (c[k] - centre[k])); let j = jacobian(card, corners, p); if !(j > 0.0) { return Err(format!("{card}: Jacobian {j} at {p:?}")); } } for (i, nat) in natural.iter().enumerate().skip(ncorner) { let n = corner_shape(card, *nat); let want: [f64; 3] = [0, 1, 2].map(|k| n.iter().zip(corners).map(|(w, c)| w * c[k]).sum()); if (0..3).any(|k| (want[k] - xyz[i][k]).abs() > 1e-12) { return Err(format!("{card}: grid G{} is not on its edge", i + 1)); } } Ok(()) } #[test] fn solids_keep_nastran_node_order_and_positive_jacobians() { for kind in [ElementKind::Tet4, ElementKind::Tet10, ElementKind::Wedge6, ElementKind::Hex8, ElementKind::Hex20] { let m = one_element(kind); let r = read(&nastran::write(&m).unwrap()); let grids = r.grids(); let (card, nodes) = &r.elements()[&7]; assert_eq!(card, nastran::element_card(kind)); let xyz: Vec<[f64; 3]> = nodes.iter().map(|n| grids[n]).collect(); check_nastran_solid(card, &xyz).unwrap_or_else(|e| panic!("{kind:?}: {e}")); // Mapped back, the connectivity is the model's, and so is its positive Jacobian. let order = nastran::order(kind); let back: Vec = (0..nodes.len()).map(|i| nodes[order.iter().position(|&p| p == i).unwrap()]).collect(); assert_eq!(back, m.element(7).unwrap().nodes, "{kind:?}"); // The face pressure names a corner on the face, and the corner diagonally opposite (hex), // the corner off the face (tet), or nothing (a wedge's triangle). let p = r.cards("PLOAD4").next().unwrap(); assert_eq!(real(&p[2]), 1.0); let face: Vec = m.face_nodes(ElementFace { element: 7, face: 1 }).unwrap(); assert!(face.contains(&int(&p[6]))); match kind { ElementKind::Tet4 | ElementKind::Tet10 => assert!(!face.contains(&int(&p[7])) && nodes[..4].contains(&int(&p[7]))), ElementKind::Wedge6 => assert_eq!(p.get(7).map(String::as_str).unwrap_or(""), ""), _ => assert_eq!(int(&p[7]), face[2]), } } // Without the reordering, a hex20 breaks Nastran's convention: the check catches it. let m = one_element(ElementKind::Hex20); let model_order: Vec<[f64; 3]> = m.element(7).unwrap().nodes.iter().map(|n| m.node(*n).unwrap().xyz).collect(); assert!(check_nastran_solid("CHEXA", &model_order).unwrap_err().contains("G13")); } // --------------------------------------------------------------------------------------------- // The rest of the model. #[test] fn beams_rods_orthotropy_couplings_and_prescribed_motion() { let mut m = cantilever(); // An orthotropic solid material. let ortho = Material { elastic: Some(Elastic::EngineeringConstants { young: [140e3, 10e3, 12e3], poisson: [0.3, 0.28, 0.4], shear: [5e3, 4.5e3, 3.8e3] }), density: Some(1.6e-9), ..Material::default() }; m.add_material("Carbon", ortho.clone()).unwrap(); m.replace_section( "bar", Section { set: "all".into(), material: "Carbon".into(), kind: SectionKind::Solid {}, formulation: Formulation::default() }, ) .unwrap(); // A beam and a rod hanging off the tip, and a shell lying in z = 0 with the same material. m.set_node(50, [5.0, 0.0, 0.0]).unwrap(); m.set_node(51, [4.0, 1.0, 0.0]).unwrap(); m.set_element(10, ElementKind::Beam2, vec![13, 50]).unwrap(); m.set_element(11, ElementKind::Rod2, vec![15, 51]).unwrap(); m.set_element(12, ElementKind::Tri3, vec![13, 50, 51]).unwrap(); m.add_set("beam", Set { elements: vec![10], ..Set::default() }).unwrap(); m.add_set("rod", Set { elements: vec![11], ..Set::default() }).unwrap(); m.add_set("web", Set { elements: vec![12], ..Set::default() }).unwrap(); let i = BeamProfile::I { height: 10.0, width: 6.0, web: 1.0, flange: 1.5 }; m.add_section( "beam", Section { set: "beam".into(), material: "Steel".into(), kind: SectionKind::Beam { profile: i, orientation: [0.0, 0.0, 1.0] }, formulation: Formulation::default(), }, ) .unwrap(); m.add_section( "rod", Section { set: "rod".into(), material: "Steel".into(), kind: SectionKind::Rod { area: 3.5 }, formulation: Formulation::default() }, ) .unwrap(); m.add_section( "web", Section { set: "web".into(), material: "Carbon".into(), kind: SectionKind::Shell { thickness: 1.0, offset: 0.5, points: 3 }, formulation: Formulation::default(), }, ) .unwrap(); // A distributing coupling from a reference point to the end face, loaded with a moment. m.add_reference_point("Hub", ReferencePoint { xyz: [3.0, 0.5, 0.5], label: 0 }).unwrap(); m.add_coupling("spider", Coupling { reference_point: "Hub".into(), set: "end".into(), kind: CouplingKind::Distributing, dofs: Dofs::all() }) .unwrap(); m.add_load("twist", Load::Moment { target: Target::ReferencePoint("Hub".into()), vector: [1000.0, 0.0, 0.0], distribution: Distribution::Total }) .unwrap(); // Prescribed motion of the root in a second step. m.add_boundary_condition( "lift", BoundaryCondition::Displacement { target: Target::Set("root".into()), values: [Some(0.0), Some(0.0), Some(0.25), None, None, None] }, ) .unwrap(); m.add_step(static_step("Lift", &["lift"], &["twist"]), None).unwrap(); let deck = nastran::write(&m).unwrap(); let r = read(&deck); assert_eq!(r.subcases.len(), 2); // MAT9 carries the stiffness of the engineering constants; MAT8 the shell's constants. let mat9 = r.cards("MAT9").next().unwrap(); let c = nastran::orthotropic_stiffness([140e3, 10e3, 12e3], [0.3, 0.28, 0.4], [5e3, 4.5e3, 3.8e3]).unwrap(); let close = |s: &str, v: f64| (real(s) - v).abs() <= 1e-13 * v.abs(); assert!(close(&mat9[1], c[0][0]) && close(&mat9[7], c[1][0]) && close(&mat9[12], c[1][2])); assert_eq!((real(&mat9[16]), real(&mat9[19]), real(&mat9[21])), (5e3, 3.8e3, 4.5e3)); assert_eq!(real(&mat9[22]), 1.6e-9); let mat8 = r.cards("MAT8").next().unwrap(); assert_eq!(mat8[1..7].iter().map(|s| real(s)).collect::>(), vec![140e3, 10e3, 0.3, 5e3, 4.5e3, 3.8e3]); // The shell's material axes are the basic ones, and its offset puts the mid-surface below the nodes. let tri = r.cards("CTRIA3").next().unwrap(); assert_eq!((int(&tri[5]), real(&tri[6])), (1, -0.5)); assert!(r.cards("CORD2R").next().is_some()); // The beam: its I section's flanges lie along the orientation (Nastran's element z axis). let pbeaml = r.cards("PBEAML").next().unwrap(); assert_eq!(pbeaml[3], "I"); assert_eq!(pbeaml[8..14].iter().map(|s| real(s)).collect::>(), vec![10.0, 6.0, 6.0, 1.0, 1.5, 1.5]); let cbeam = r.cards("CBEAM").next().unwrap(); let v = [real(&cbeam[4]), real(&cbeam[5]), real(&cbeam[6])]; let axis = [2.0, 0.0, 0.0]; // node 13 (3, 0, 0) to node 50 (5, 0, 0) let z = [axis[1] * v[2] - axis[2] * v[1], axis[2] * v[0] - axis[0] * v[2], axis[0] * v[1] - axis[1] * v[0]]; assert!(z[0] == 0.0 && z[1] == 0.0 && z[2] != 0.0, "element z along the orientation: {z:?}"); let prod = r.cards("PROD").next().unwrap(); assert_eq!(real(&prod[2]), 3.5); // The distributing coupling: the hub depends on the end face's translations, equally weighted. let rbe3 = r.cards("RBE3").next().unwrap(); let hub = m.reference_point("Hub").unwrap().label; assert_eq!((rbe3[1].as_str(), int(&rbe3[2]), int(&rbe3[3]), real(&rbe3[4]), int(&rbe3[5])), ("", hub, 123456, 1.0, 123)); let moment = r.cards("MOMENT").next().unwrap(); assert_eq!((int(&moment[1]), real(&moment[4])), (hub, 1000.0)); // Step 2 prescribes Z = 0.25 at the root and holds X and Y. let spc = r.constraints(int(&r.subcases[1]["SPC"])); assert_eq!(spc.len(), 4); for dofs in spc.values() { assert_eq!(dofs.iter().map(|(d, v)| (*d, *v)).collect::>(), vec![(1, 0.0), (2, 0.0), (3, 0.25)]); } assert_ne!(r.subcases[0]["SPC"], r.subcases[1]["SPC"]); } #[test] fn steps_are_chosen_and_mixed_solutions_are_refused() { let mut m = cantilever(); let mut s = Step::new("Modes", Procedure::Frequency { modes: 4, min_hz: Some(1.0), max_hz: None }); s.boundary_conditions.insert("clamp".into()); m.add_step(s, None).unwrap(); assert!(unsupported(&m).contains("separate decks")); let only = |names: &[&str]| names.iter().map(|s| s.to_string()).collect::>(); let r = read(&nastran::write(&with_steps(&m, &only(&["Modes"])).unwrap()).unwrap()); assert_eq!((r.sol, r.subcases.len()), (103, 1)); let eigrl = r.cards("EIGRL").next().unwrap(); assert_eq!((real(&eigrl[1]), eigrl[2].as_str(), int(&eigrl[3])), (1.0, "", 4)); // A modes step holds the clamp but carries no loads. assert!(r.cards("FORCE").next().is_none()); assert_eq!(read(&nastran::write(&with_steps(&m, &only(&["Bend"])).unwrap()).unwrap()).sol, 101); let nastran = fieldcraft_decks::format("nastran").unwrap(); assert_eq!(nastran.write_steps(&m, Some(&only(&["Bend"]))).unwrap().text, nastran::write(&with_steps(&m, &only(&["Bend"])).unwrap()).unwrap()); for bad in [only(&[]), only(&["Nope"]), only(&[&"x".repeat(100_000)]), only(&["", "\u{0}"])] { assert!(matches!(with_steps(&m, &bad), Err(Error::Model(_))), "{bad:?}"); } } #[test] fn what_nastran_cannot_express_is_named() { let solid = |f: Formulation| Section { set: "all".into(), material: "Steel".into(), kind: SectionKind::Solid {}, formulation: f }; let mut m = cantilever(); m.replace_section("bar", solid(Formulation { hybrid: true, ..Formulation::default() })).unwrap(); assert!(unsupported(&m).contains("hybrid")); m.replace_section("bar", solid(Formulation { integration: Integration::Reduced, ..Formulation::default() })).unwrap(); assert!(unsupported(&m).contains("reduced integration of hex8")); m.replace_section("bar", solid(Formulation { incompatible_modes: true, ..Formulation::default() })).unwrap(); let r = read(&nastran::write(&m).unwrap()); assert_eq!(r.cards("PSOLID").next().unwrap()[3], "BUBBLE"); // Several problems are reported together. let mut m = cantilever(); m.add_load("heavy", Load::BodyForce { set: "all".into(), vector: [0.0, 0.0, -1.0] }).unwrap(); m.add_set("first", Set { elements: vec![1], ..Set::default() }).unwrap(); m.add_load("partial", Load::Gravity { acceleration: [0.0, 0.0, -9810.0], set: Some("first".into()) }).unwrap(); m.add_reference_point("RP", ReferencePoint { xyz: [3.0, 0.5, 0.5], label: 0 }).unwrap(); m.add_coupling("grip", Coupling { reference_point: "RP".into(), set: "root".into(), kind: CouplingKind::Kinematic, dofs: Dofs::all() }).unwrap(); m.replace_step(static_step("Bend", &["clamp"], &["tip", "heavy", "partial"])).unwrap(); let what = unsupported(&m); for needle in ["body force", "gravity on part", "coupling `grip`"] { assert!(what.contains(needle), "{needle}: {what}"); } // Orthotropic beams, tilted orthotropic shells, one-point shells. let mut m = plate(); let ortho = Elastic::EngineeringConstants { young: [140e3, 10e3, 10e3], poisson: [0.3, 0.3, 0.4], shear: [5e3, 5e3, 3.8e3] }; m.replace_material("Aluminium", Material { elastic: Some(ortho), density: Some(1.6e-9), ..Material::default() }).unwrap(); m.set_node(9, [10.0, 10.0, 0.5]).unwrap(); assert!(unsupported(&m).contains("planes of constant Z")); m.set_node(9, [10.0, 10.0, 0.0]).unwrap(); nastran::write(&m).unwrap(); m.replace_section( "skin", Section { set: "all".into(), material: "Aluminium".into(), kind: SectionKind::Shell { thickness: 2.0, offset: 0.0, points: 1 }, formulation: Formulation::default(), }, ) .unwrap(); assert!(unsupported(&m).contains("one integration point")); let mut m = plate(); m.set_element(9, ElementKind::Rod2, vec![1, 9]).unwrap(); m.add_set("bars", Set { elements: vec![9], ..Set::default() }).unwrap(); m.add_material("Fibre", Material { elastic: Some(ortho), density: Some(1.6e-9), ..Material::default() }).unwrap(); m.add_section( "bars", Section { set: "bars".into(), material: "Fibre".into(), kind: SectionKind::Rod { area: 1.0 }, formulation: Formulation::default() }, ) .unwrap(); assert!(unsupported(&m).contains("beams or rods")); // A model that does not resolve is the model's error. assert!(matches!(nastran::write(&Model::default()), Err(Error::Model(_)))); } #[test] fn conflicting_values_and_ids_at_the_top_of_the_range() { let mut m = cantilever(); m.add_boundary_condition( "raise", BoundaryCondition::Displacement { target: Target::Set("root".into()), values: [None, None, Some(1.0), None, None, None] }, ) .unwrap(); m.replace_step(static_step("Bend", &["clamp", "raise"], &["tip"])).unwrap(); assert!(unsupported(&m).contains("different values")); // An element at the top of the label range leaves no id for a coupling's rigid element. let mut m = cantilever(); m.set_node(99_999_998, [9.0, 9.0, 9.0]).unwrap(); m.set_element(99_999_999, ElementKind::Rod2, vec![1, 99_999_998]).unwrap(); m.replace_set("all", Set { elements: vec![1, 2, 3], ..Set::default() }).unwrap(); m.add_set("bar2", Set { elements: vec![99_999_999], ..Set::default() }).unwrap(); m.add_section( "bar2", Section { set: "bar2".into(), material: "Steel".into(), kind: SectionKind::Rod { area: 1.0 }, formulation: Formulation::default() }, ) .unwrap(); let deck = nastran::write(&m).unwrap(); assert!(deck.contains("CROD 99999999")); m.add_reference_point("RP", ReferencePoint { xyz: [3.0, 0.5, 0.5], label: 1000 }).unwrap(); m.add_coupling("pad", Coupling { reference_point: "RP".into(), set: "end".into(), kind: CouplingKind::Kinematic, dofs: Dofs::all() }).unwrap(); assert!(matches!(nastran::write(&m), Err(Error::Limit(_)))); } /// Plasticity: `MATS1` beside `MAT1` (bilinear by slope, a table through `TABLES1`); Johnson–Cook, /// damage and erosion are reported. #[test] fn plasticity_is_written_as_mats1() { use fieldcraft_model::{Erosion, Hardening, HardeningPoint, Plastic}; let with = |p: Plastic| { let mut m = cantilever(); m.replace_material("Steel", Material { plastic: Some(p), ..steel() }).unwrap(); m }; let deck = nastran::write(&with(Plastic::Bilinear { yield_stress: 250.0, hardening_modulus: 1000.0, hardening: Hardening::Kinematic })).unwrap(); let r = read(&deck); let (_, f) = r.cards.iter().find(|(n, _)| n == "MATS1").unwrap(); assert_eq!((f[0].as_str(), f[1].as_str(), f[2].as_str(), int(&f[4]), int(&f[5])), ("1", "", "PLASTIC", 1, 2), "{f:?}"); assert_eq!((real(&f[3]), real(&f[6])), (1000.0, 250.0), "{f:?}"); let table = Plastic::Table { points: vec![HardeningPoint { strain: 0.0, stress: 210.0 }, HardeningPoint { strain: 0.1, stress: 315.0 }] }; let deck = nastran::write(&with(table)).unwrap(); let r = read(&deck); let (_, mats1) = r.cards.iter().find(|(n, _)| n == "MATS1").unwrap(); let (_, table) = r.cards.iter().find(|(n, _)| n == "TABLES1").unwrap(); assert_eq!(mats1[1], table[0], "MATS1 names its table"); // The curve after the header line: the origin, then total strain σ/E + ε_p against σ. let data: Vec<&String> = table[8..].iter().filter(|f| !f.is_empty()).collect(); assert_eq!(data.last().map(|s| s.as_str()), Some("ENDT")); let values: Vec = data[..data.len() - 1].iter().map(|s| real(s)).collect(); let want = [0.0, 0.0, 0.001, 210.0, 0.1015, 315.0]; assert!(values.len() == 6 && values.iter().zip(want).all(|(a, b)| (a - b).abs() < 1e-12), "{values:?}"); let jc = Plastic::JohnsonCook { a: 90.0, b: 292.0, n: 0.31, c: 0.0, m: 1.0, reference_strain_rate: 1.0, room_temperature: 294.0, melt_temperature: 1356.0, specific_heat: None, taylor_quinney: 0.9, }; let mut m = with(jc); let mut steel = m.material("Steel").unwrap().clone(); steel.erosion = Some(Erosion { plastic_strain: 1.0 }); m.replace_material("Steel", steel).unwrap(); let Err(Error::Unsupported { what, .. }) = nastran::write(&m) else { panic!() }; assert!(what.contains("Johnson–Cook plasticity") && what.contains("damage and erosion"), "{what}"); } #[test] fn nonlinear_static_steps_are_refused_by_name() { let mut m = cantilever(); let name = m.steps()[0].name.clone(); let mut s = m.steps()[0].clone(); s.set_procedure(Procedure::NonlinearStatic(fieldcraft_model::NonlinearStatic::default())); m.replace_step(s).unwrap(); assert!(unsupported(&m).contains(&format!("step `{name}`: nonlinear static steps (Nastran's SOL 400")), "{}", unsupported(&m)); }