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OneCAD-Simulation/crates/testkit/src/corpus.rs
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jyvikoandClaude Opus 5.5 3ecb7c6883 corpus: the filleted bracket partitioned into 30 blocks, meshed all-hex
filleted-bracket-blocks splits the bracket with SolidCraft's Split Body
into three slabs across its width, the fillet corner halved along its
diagonal and a four-cell O-grid round each hole; the corpus runner meshes
partitioned parts as one conforming block mesh. A heavy test clamps the
upright, loads the foot and checks hex8 and hex20 converge (hex20 tip
deflection within 0.1 % of a fine tet10 solution). Roadmap M5:
conforming interfaces done.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm
2026-10-14 04:56:46 -04:00

324 lines
14 KiB
Rust

//! The meshing test corpus.
//!
//! Two kinds of part, both regenerated on every load (no geometry is stored):
//! - **Recipes**: `tests/corpus/<name>/recipe.json`, a SolidCraft command script (the file
//! `solidcraft-cli run` takes) with a `corpus` object beside its `commands` giving the
//! categories it stresses and, when it has one, its closed-form volume; `README.md` beside it is
//! one line on what it stresses. The script runs in SolidCraft's engine, the design is saved and
//! opened again through [`fieldcraft_geometry::open_design`], the path a person's design takes.
//! - **Analytic shapes** ([`Analytic`]): sphere, torus, cylinder, thick-walled pipe and a plate
//! with a hole, built in code with their exact volume, the classic solver verification
//! geometries.
use std::path::{Path, PathBuf};
use fieldcraft_geometry::{Design, open_design, sample, script_design};
use serde_json::{Value, json};
#[derive(Debug, thiserror::Error)]
pub enum Error {
#[error("{0}")]
Io(String),
#[error("{part}: {message}")]
Part { part: String, message: String },
#[error("{part}: {source}")]
Geometry { part: String, source: fieldcraft_geometry::Error },
}
pub type Result<T> = std::result::Result<T, Error>;
/// What a part stresses in a mesher. A recipe names one or more.
pub const CATEGORIES: &[(&str, &str)] = &[
("thin-wall", "walls thin against the part's size"),
("small-feature", "features much smaller than the part"),
("fillet", "blends between faces"),
("genus", "through holes (genus > 0)"),
("sharp", "sharp edges and acute dihedral angles"),
("near-tangent", "faces meeting at a shallow angle"),
("boolean", "intersection curves from booleans"),
("sweepable", "extrusions and sweeps (one-to-one sweep meshing)"),
("blocky", "axis-aligned blocks (polycube-friendly)"),
("organic", "free-form, lofted or revolved spline surfaces"),
("assembly", "several bodies placed by component transforms"),
("partitioned", "split into cells that each mesh as a mapped block (conforming multi-block hex)"),
("analytic", "closed-form geometry for solver verification"),
];
/// Largest recipe or README read.
const MAX_FILE_BYTES: u64 = 4 << 20;
/// Most parts in the corpus directory.
const MAX_PARTS: usize = 10_000;
/// A part of the corpus.
#[derive(Debug, Clone, PartialEq)]
pub struct Part {
/// The recipe's directory name, or the analytic shape's name (`analytic-…`).
pub name: String,
/// One line on what it stresses.
pub description: String,
/// Entries of [`CATEGORIES`].
pub categories: Vec<String>,
/// Closed-form volume (mm³), when the part has one.
pub volume: Option<f64>,
pub source: Source,
}
#[derive(Debug, Clone, PartialEq)]
pub enum Source {
/// The script, read from `recipe.json`.
Recipe(String),
Analytic(Analytic),
}
/// Closed-form shapes (mm).
#[derive(Debug, Clone, Copy, PartialEq)]
pub enum Analytic {
Sphere {
radius: f64,
},
Torus {
major: f64,
minor: f64,
},
Cylinder {
radius: f64,
height: f64,
},
/// A thick-walled cylinder (Lamé).
Pipe {
inner: f64,
outer: f64,
length: f64,
},
/// A plate with a round through hole (Kirsch), built as a parametric design in code.
PlateWithHole(sample::Plate),
}
impl Analytic {
/// The exact volume.
pub fn volume(&self) -> f64 {
use std::f64::consts::PI;
match *self {
Analytic::Sphere { radius } => 4.0 / 3.0 * PI * radius.powi(3),
Analytic::Torus { major, minor } => 2.0 * PI * PI * major * minor * minor,
Analytic::Cylinder { radius, height } => PI * radius * radius * height,
Analytic::Pipe { inner, outer, length } => PI * (outer * outer - inner * inner) * length,
Analytic::PlateWithHole(p) => (p.width * p.depth - PI * p.hole_diameter * p.hole_diameter / 4.0) * p.thickness,
}
}
/// The design as `.solidcraft` bytes.
pub fn design(&self) -> fieldcraft_geometry::Result<Vec<u8>> {
let script = match *self {
Analytic::Sphere { radius } => json!([{"command": "solid.sphere", "params": {"radius": radius, "body_name": "Sphere"}}]),
Analytic::Torus { major, minor } => json!([{"command": "solid.torus", "params": {"major": major, "minor": minor, "body_name": "Torus"}}]),
Analytic::Cylinder { radius, height } => {
json!([{"command": "solid.cylinder", "params": {"radius": radius, "height": height, "body_name": "Cylinder"}}])
}
Analytic::Pipe { inner, outer, length } => json!([
{"command": "solid.cylinder", "params": {"radius": outer, "height": length, "body_name": "Pipe"}},
{"command": "solid.cylinder", "params": {"radius": inner, "height": length, "operation": "cut", "targets": ["Pipe"]}}
]),
Analytic::PlateWithHole(p) => return sample::plate_design(&p),
};
script_design(&script.to_string())
}
}
/// The analytic shapes of the corpus.
pub fn analytic_parts() -> Vec<Part> {
let plate = sample::Plate { width: 200.0, depth: 100.0, thickness: 5.0, hole_diameter: 20.0 };
let shapes: [(&str, &str, &[&str], Analytic); 5] = [
("analytic-sphere", "Sphere r 20: curvature everywhere, no edges.", &[], Analytic::Sphere { radius: 20.0 }),
("analytic-torus", "Torus 30/8: genus 1 with doubly curved faces and no edges.", &["genus"], Analytic::Torus { major: 30.0, minor: 8.0 }),
(
"analytic-cylinder",
"Cylinder r 10, h 40: the round bar of beam and torsion checks.",
&["sweepable"],
Analytic::Cylinder { radius: 10.0, height: 40.0 },
),
(
"analytic-pipe",
"Thick-walled pipe 20/30, length 60: the Lamé cylinder.",
&["genus", "sweepable"],
Analytic::Pipe { inner: 20.0, outer: 30.0, length: 60.0 },
),
("analytic-plate-hole", "Plate 200 x 100 x 5 with a 20 mm hole: the Kirsch plate.", &["genus", "sweepable"], Analytic::PlateWithHole(plate)),
];
shapes
.into_iter()
.map(|(name, description, more, shape)| Part {
name: name.into(),
description: description.into(),
categories: std::iter::once("analytic").chain(more.iter().copied()).map(str::to_string).collect(),
volume: Some(shape.volume()),
source: Source::Analytic(shape),
})
.collect()
}
/// The workspace root (this crate is `crates/testkit` in it).
pub fn workspace_root() -> PathBuf {
let here = Path::new(env!("CARGO_MANIFEST_DIR"));
here.ancestors().nth(2).unwrap_or(here).to_path_buf()
}
/// The workspace's corpus directory, `tests/corpus`.
pub fn corpus_dir() -> PathBuf {
workspace_root().join("tests").join("corpus")
}
pub(crate) fn read(path: &Path) -> Result<String> {
let io = |e: std::io::Error| Error::Io(format!("{}: {e}", path.display()));
let len = std::fs::metadata(path).map_err(io)?.len();
if len > MAX_FILE_BYTES {
return Err(Error::Io(format!("{}: larger than {MAX_FILE_BYTES} bytes", path.display())));
}
std::fs::read_to_string(path).map_err(io)
}
/// The recipe in `dir` (named after the directory).
pub fn read_recipe(dir: &Path) -> Result<Part> {
let name = dir.file_name().map(|n| n.to_string_lossy().into_owned()).unwrap_or_default();
let bad = |message: String| Error::Part { part: name.clone(), message };
let script = read(&dir.join("recipe.json"))?;
let value: Value = serde_json::from_str(&script).map_err(|e| bad(format!("recipe.json is not JSON: {e}")))?;
let meta = value.get("corpus").ok_or_else(|| bad("recipe.json has no `corpus` object".into()))?;
let categories: Vec<String> = meta
.get("categories")
.and_then(Value::as_array)
.map(|a| a.iter().filter_map(Value::as_str).map(str::to_string).collect())
.unwrap_or_default();
if categories.is_empty() {
return Err(bad("`corpus.categories` names none".into()));
}
if let Some(c) = categories.iter().find(|c| !CATEGORIES.iter().any(|(k, _)| k == c)) {
return Err(bad(format!("unknown category `{c}`")));
}
let volume = meta
.get("volume_mm3")
.map(|v| v.as_f64().filter(|v| v.is_finite() && *v > 0.0).ok_or_else(|| bad("`corpus.volume_mm3` must be a positive number".into())))
.transpose()?;
let readme = read(&dir.join("README.md"))?;
let description = readme.lines().map(|l| l.trim_start_matches('#').trim()).find(|l| !l.is_empty()).unwrap_or_default().to_string();
if description.is_empty() {
return Err(bad("README.md is empty".into()));
}
Ok(Part { name, description, categories, volume, source: Source::Recipe(script) })
}
/// Every recipe under `dir`, by name.
pub fn read_recipes(dir: &Path) -> Result<Vec<Part>> {
let rd = std::fs::read_dir(dir).map_err(|e| Error::Io(format!("{}: {e}", dir.display())))?;
let mut dirs: Vec<PathBuf> = rd.flatten().map(|e| e.path()).filter(|p| p.join("recipe.json").is_file()).take(MAX_PARTS + 1).collect();
if dirs.len() > MAX_PARTS {
return Err(Error::Io(format!("{}: more than {MAX_PARTS} parts", dir.display())));
}
dirs.sort();
dirs.iter().map(|d| read_recipe(d)).collect()
}
/// The whole corpus: the recipes in [`corpus_dir`], then the analytic shapes.
pub fn parts() -> Result<Vec<Part>> {
let mut parts = read_recipes(&corpus_dir())?;
parts.extend(analytic_parts());
Ok(parts)
}
/// A part's design as `.solidcraft` bytes: its recipe run (or its shape generated).
pub fn design_bytes(part: &Part) -> Result<Vec<u8>> {
match &part.source {
Source::Recipe(script) => script_design(script),
Source::Analytic(shape) => shape.design(),
}
.map_err(|source| Error::Geometry { part: part.name.clone(), source })
}
/// Build a part: run its recipe (or generate the shape) and open the design.
pub fn load(part: &Part) -> Result<Design> {
open_design(&design_bytes(part)?).map_err(|source| Error::Geometry { part: part.name.clone(), source })
}
#[cfg(test)]
mod tests {
use super::*;
#[test]
fn analytic_shapes_have_their_closed_form_volume() {
for part in analytic_parts() {
let design = load(&part).unwrap();
assert!(design.errors.is_empty(), "{}: {:?}", part.name, design.errors);
let expect = part.volume.unwrap();
let got: f64 = design.bodies.iter().map(|b| b.measure().unwrap().volume).sum();
assert!((got - expect).abs() < 1e-3 * expect, "{}: {got} vs {expect}", part.name);
}
}
/// Every committed recipe builds without a failed feature, and its volume matches the closed
/// form where it states one.
#[test]
#[ignore = "heavy: cargo xtask test --heavy (CI heavy job)"]
fn every_recipe_builds() {
let parts = read_recipes(&corpus_dir()).unwrap();
assert!(parts.len() >= 15, "{}", parts.len());
for part in &parts {
let design = load(part).unwrap_or_else(|e| panic!("{e}"));
assert!(design.errors.is_empty(), "{}: {:?}", part.name, design.errors);
assert!(!design.bodies.is_empty(), "{}: no bodies", part.name);
if let Some(expect) = part.volume {
let got: f64 = design.bodies.iter().map(|b| b.measure().unwrap().volume).sum();
assert!((got - expect).abs() < 1e-3 * expect, "{}: {got} vs {expect}", part.name);
}
}
// Every category is covered.
for (c, _) in CATEGORIES {
assert!(parts.iter().chain(&analytic_parts()).any(|p| p.categories.iter().any(|x| x == c)), "no part covers {c}");
}
}
/// The assembly's clamps sit where their occurrences put them: one moved, one instance moved
/// and turned 90 degrees about Z.
#[test]
fn assembly_bodies_are_placed() {
let part = read_recipe(&corpus_dir().join("bolted-assembly")).unwrap();
let design = load(&part).unwrap();
let mut boxes: Vec<([f64; 3], [f64; 3])> = design
.bodies
.iter()
.map(|b| {
let m = b.measure().unwrap();
(m.bbox_min, m.bbox_max)
})
.collect();
boxes.sort_by(|a, b| a.0[0].total_cmp(&b.0[0]).then(a.1[0].total_cmp(&b.1[0])));
let expect = [([0.0, 0.0, 0.0], [100.0, 60.0, 5.0]), ([10.0, 10.0, 5.0], [30.0, 20.0, 13.0]), ([65.0, 5.0, 5.0], [75.0, 25.0, 13.0])];
assert_eq!(boxes.len(), expect.len());
for (got, want) in boxes.iter().zip(&expect) {
let close = |a: &[f64; 3], b: &[f64; 3]| a.iter().zip(b).all(|(x, y)| (x - y).abs() < 1e-6);
assert!(close(&got.0, &want.0) && close(&got.1, &want.1), "{got:?} vs {want:?}");
}
}
#[test]
fn hostile_recipes_are_an_error() {
let dir = std::env::temp_dir().join(format!("fieldcraft-corpus-test-{}", std::process::id()));
let part = dir.join("bad");
std::fs::create_dir_all(&part).unwrap();
std::fs::write(part.join("README.md"), "A bad part.\n").unwrap();
for recipe in [
"",
"{",
r#"{"commands": []}"#,
r#"{"corpus": {"categories": []}, "commands": []}"#,
r#"{"corpus": {"categories": ["nope"]}, "commands": []}"#,
r#"{"corpus": {"categories": ["blocky"], "volume_mm3": -1}, "commands": []}"#,
] {
std::fs::write(part.join("recipe.json"), recipe).unwrap();
assert!(read_recipe(&part).is_err(), "{recipe}");
}
std::fs::write(part.join("recipe.json"), r#"{"corpus": {"categories": ["blocky"]}, "commands": [{"command": "no.such"}]}"#).unwrap();
assert!(load(&read_recipe(&part).unwrap()).is_err());
std::fs::remove_dir_all(&dir).unwrap();
}
}