Faces split on purpose stay split: the body remembers its Split Face lines, export and healing keep the pieces apart

Split Face records the new edges as polylines on the body (Body::split_lines); the document carries them through later features. STEP export no longer joins pieces of one surface across such a line, and healing (fillets, chamfers, booleans, shell, draft) no longer merges coplanar pieces there, while incidental pieces (boolean leftovers, seam halves) still merge as before. Tests: plane and cylinder splits keep their face count through a STEP round trip (and join without the record), a second split keeps both lines, and an engine test exports a split box after a fillet with 8 faces.

Fixes #11

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01RjGw4gA5ZvKrU8MQP6sBgT
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bherbruckandClaude Opus 5.5 committed 2026-10-09 21:31:16 +00:00
1 parent 0a1ab40ea0
commit 4c8f080691
12 files changed
+144 -19

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@@ -192,7 +192,7 @@ pub fn draft(b: &Body, faces: &[Vec3], neutral: &Plane, pull: Vec3, angle: f64)
/// Draft of a non-convex body: walls (planes, cylinders) next to caps square to `pull`.
fn draft_walls(b: &Body, at: &[Vec3], neutral: &Plane, pull: Vec3, angle: f64) -> Result<Body> {
let healed = Body::new(crate::heal::heal(b.deep_copy(), b.size()))?;
let healed = Body::new(crate::heal::heal_keep(b.deep_copy(), b.size(), b.split_keep()))?;
let size = healed.size();
let mesh = healed.tessellate((size * 1e-3).max(1e-3))?;
let mut chosen: Vec<usize> = Vec::new();
@@ -338,7 +338,7 @@ pub fn round_all_edges(b: &Body, r: f64) -> Result<Body> {
/// by the thickness (open faces outward, past the body) keeping the body's topology, which
/// gives the cavity; the shell is the body minus the cavity.
fn shell_planar(b: &Body, open: &[Vec3], thickness: f64) -> Result<Body> {
let healed = Body::new(crate::heal::heal(b.deep_copy(), b.size()))?;
let healed = Body::new(crate::heal::heal_keep(b.deep_copy(), b.size(), b.split_keep()))?;
let size = healed.size();
let mesh = healed.tessellate((size * 1e-3).max(1e-3))?;
// Faces to open: the face of the triangle nearest each point.
@@ -422,7 +422,7 @@ pub fn offset_faces(b: &Body, at: &[Vec3], distance: f64) -> Result<Body> {
if !distance.is_finite() || distance.abs() > 1e6 {
return Err(KernelError::Invalid("offset distance".into()));
}
let healed = Body::new(crate::heal::heal(b.deep_copy(), b.size()))?;
let healed = Body::new(crate::heal::heal_keep(b.deep_copy(), b.size(), b.split_keep()))?;
let size = healed.size();
let mesh = healed.tessellate((size * 1e-3).max(1e-3))?;
let mut chosen: Vec<usize> = Vec::new();