test: reference cases for variable, chord-length and tapered fillets (#776)
Four analytic reference cases for variable, to-zero, chord-length and taper-to-fit fillets, with the formulas in tools/oracle-analytic.
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{
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"source": "analytic",
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"method": "box 40x30x20 with its top front edge (y=0, z=20) rounded at a radius running straight from 2 (x=0) to 5 (x=40): sections are quarter rounds, V = abc - (1 - pi/4) L (a^2 + ab + b^2) / 3; moments and the round's area integrated along the edge (tools/oracle-analytic/cases_fillets.py)",
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"body_count": 1,
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"volume_mm3": 23888.407044966672,
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"area_mm2": 5133.743774393379,
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"center_of_mass": [
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19.974846161095797,
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15.065997951540359,
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9.957359184584975
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],
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"bbox": {
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"min": [
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0.0,
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0.0,
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0.0
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],
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"max": [
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40.0,
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30.0,
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20.0
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]
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},
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"faces": 7
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}
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@@ -0,0 +1,186 @@
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{
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"id": "77-fillet-variable-linear",
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"name": "Variable fillet, linear radius",
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"description": "40x30x20 box, the top front edge rounded with a radius running linearly from 2 mm (x = 0) to 5 mm (x = 40).",
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"exercises": [
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"extrude",
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"fillet",
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"variable radius"
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],
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"units": {
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"length": "mm",
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"angle": "deg",
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"area": "mm2",
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"volume": "mm3"
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},
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"conventions": {
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"world": "right-handed; Z up. XY/XZ/YZ are the origin planes.",
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"sketch_frame": "sketch-local 2D coords; world = plane.origin + x*plane.x_dir + y*plane.y_dir (origin in mm). Profile 'loops' list sketch entity ids.",
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"point_refs": "'<id>.start' / '<id>.end' / '<id>.center' reuse (share) that existing sketch point; 'at' is its position when referenced.",
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"extrude_direction": "positive = along sketch plane normal unless stated",
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"selections": "selected faces/edges carry 'point': a world-space point on the face / the edge's parametric midpoint; pick the nearest face/edge to it."
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},
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"parameters": [],
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"features": [
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{
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"op": "sketch",
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"name": "Extrude1_sketch",
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"plane": {
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"ref": "XY",
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"origin": [
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0.0,
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0.0,
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0.0
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],
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"x_dir": [
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1.0,
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0.0,
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0.0
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],
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"y_dir": [
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0.0,
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1.0,
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0.0
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],
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"normal": [
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0.0,
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0.0,
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1.0
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]
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},
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"entities": [
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{
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"type": "line",
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"start": {
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"at": [
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0,
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0
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]
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},
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"end": {
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"at": [
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40,
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0
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]
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},
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"id": "l1"
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},
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{
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"type": "line",
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"start": {
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"ref": "l1.end",
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"at": [
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40.0,
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0.0
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]
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},
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"end": {
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"at": [
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40,
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30
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]
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},
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"id": "l2"
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},
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{
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"type": "line",
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"start": {
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"ref": "l2.end",
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"at": [
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40.0,
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30.0
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]
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},
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"end": {
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"at": [
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0,
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30
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]
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},
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"id": "l3"
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},
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{
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"type": "line",
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"start": {
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"ref": "l3.end",
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"at": [
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0.0,
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30.0
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]
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},
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"end": {
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"ref": "l1.start",
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"at": [
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0.0,
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0.0
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]
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},
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"id": "l4"
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}
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],
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"constraints": [],
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"dimensions": []
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},
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{
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"op": "extrude",
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"name": "Extrude1",
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"operation": "new",
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"profiles": [
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{
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"sketch": "Extrude1_sketch",
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"loops": [
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{
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"outer": true,
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"curves": [
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"l1",
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"l2",
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"l3",
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"l4"
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]
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}
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]
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}
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],
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"extent": {
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"type": "distance",
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"distance": 20,
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"direction": "positive"
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},
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"result_bodies": [
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"Part"
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]
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},
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{
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"op": "fillet",
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"name": "Fillet1",
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"type": "variable_radius",
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"radius": 2.0,
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"radius2": 5.0,
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"start": [
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0.0,
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0.0,
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20.0
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],
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"edges": [
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{
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"type": "line",
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"start": [
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0.0,
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0.0,
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20.0
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],
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"end": [
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40.0,
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0.0,
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20.0
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],
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"point": [
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20.0,
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0.0,
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20.0
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]
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}
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]
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}
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]
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}
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