fix: report every fillet refusal of a radius too big as too large (#477)

`fit: reduce` acts only on refusals marked too large. Three kinds weren't:
the corner build's contact lines leaving their faces or running backwards,
and a curved chain's contact reaching past the end of the seam it trims. Two
more were hidden: a later edge's too-large refusal lost to an earlier edge's
other error, and the corner build's lost to the local blend's in `fillet`.
The messages are unchanged.

Refs #293

Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
This commit is contained in:
Irakli KourtisandClaude Opus 5.5 authored and GitHub committed 2026-10-12 21:49:00 -04:00
1 parent ccc36dc1f9
commit aa156f4a9f
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@@ -634,8 +634,10 @@ fn blend(body: &Body, edges: &[Vec3], r: f64, shape: Shape, what: &str) -> Resul
done = Some(x);
break;
}
// Reported: the first refusal, unless a later one is a size a smaller radius may
// fit (the others may be refused only until that edge is blended).
Err(e) => {
if first_err.is_none() {
if first_err.is_none() || (matches!(e, KernelError::TooLarge(_)) && !matches!(first_err, Some(KernelError::TooLarge(_)))) {
first_err = Some(e);
}
}
@@ -909,7 +911,12 @@ pub fn fillet(body: &Body, edges: &[Vec3], radius: f64) -> Result<Body> {
// Corners the local blends refuse (an earlier round at an edge's end): radius per edge.
blend(body, edges, radius, Shape::Round, "fillet").or_else(|e| {
let sel: Vec<(Vec3, f64)> = edges.iter().map(|p| (*p, radius)).collect();
crate::blend_corner::fillet_radii(body, &sel).map_err(|_| e)
// The local blend's refusal, unless only the corner build found the radius too large.
crate::blend_corner::fillet_radii(body, &sel).map_err(|e2| match (&e, e2) {
(KernelError::TooLarge(_), _) => e,
(_, e2 @ KernelError::TooLarge(_)) => e2,
_ => e,
})
})
}