Variable-radius and chord-length fillets

New kernel file blend_variable.rs. The hooks into blend.rs are visibility
only: plane_normal, vtx, rebuild_face and unsupported are now pub(crate).
- fillet_variable(body, edge, start, r0, r1) works on the same edge
  configuration as the constant fillet (straight edge, planar faces, end
  faces square to it). The radius runs linearly from the end nearest
  `start`, and every section square to the edge is a circular arc. The
  blend is an exact degree (2, 1) rational B-spline: arc control points
  move linearly.
- fillet_chord(body, edges, chord): the radius per edge comes from its
  face angle (chord = 2 r cos(phi/2)).

Fillet feature: style constant | chord | variable {radius2, start};
FusionFilletEdgesCommand takes type, radius2 and start.

Tests:
- Variable 2 -> 5 on a box edge removes (1 - pi/4) L (r0^2 + r0 r1 + r1^2)/3.
  Starting from the other end gives the same solid; equal radii give the
  constant fillet; too large is refused.
- Chord 4 on a right angle equals radius 4/sqrt(2).
- Engine: both types by command.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01AS5Tn3xieewUSg3uxrMVdL
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bherbruckandClaude Opus 5.5 committed 2026-10-08 21:30:58 +00:00
1 parent c9ed3d154d
commit c0e3e3d216
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@@ -31,7 +31,7 @@ pub static COMMANDS: &[CommandSpec] = &[
.at("SOLID", "MODIFY")
.icon("fillet")
.key("F")
.params("edges: [[x,y,z] point on edge | {body, index}]; radius: expr; body?"),
.params("edges: [[x,y,z] point on edge | {body, index}]; radius: expr; body?; type?: constant|chord (radius is the width across)|variable (radius at the end nearest start, radius2 at the other); radius2?; start?: [x,y,z]"),
CommandSpec::new("FusionChamferCommand", "Chamfer", chamfer).at("SOLID", "MODIFY").icon("chamfer").params("edges: [[x,y,z] | {body, index}]; distance: expr; distance2?: expr (along the second face) | angle?: expr (from the first face); flip?: bool (which face is first: by default the one facing up most); body?"),
CommandSpec::new("FusionCombineCommand", "Combine", combine).at("SOLID", "MODIFY").icon("combine").params("target: body; tools: [body]; operation?: join|cut|intersect; keep_tools?: bool"),
CommandSpec::new("PatternRectangular", "Rectangular Pattern", pattern_rect)
@@ -515,7 +515,19 @@ fn fillet(s: &mut Session, p: &Value) -> Result<Value> {
let edges = edge_points(s, p, cmd)?;
let radius = req_expr(cmd, p, "radius")?;
check_expr(s, &radius, Kind::Length, cmd, "radius")?;
add_feature(s, p, FeatureKind::Fillet { edges, radius, body: str_(p, "body").map(str::to_string) })
let style = match str_(p, "type").map(str::to_ascii_lowercase).as_deref() {
None | Some("constant") | Some("rolling_ball") => solvecraft_doc::FilletStyle::Constant,
Some("chord") | Some("chord_length") => solvecraft_doc::FilletStyle::Chord,
Some("variable") => {
let radius2 = req_expr(cmd, p, "radius2")?;
check_expr(s, &radius2, Kind::Length, cmd, "radius2")?;
let start =
p.get("start").and_then(vec3).ok_or_else(|| bad(cmd, "a variable fillet needs `start`: [x,y,z] near the end that takes `radius`"))?;
solvecraft_doc::FilletStyle::Variable { radius2, start }
}
Some(o) => return Err(bad(cmd, format!("unknown fillet type `{o}` (constant, chord or variable)"))),
};
add_feature(s, p, FeatureKind::Fillet { edges, radius, body: str_(p, "body").map(str::to_string), style })
}
fn chamfer(s: &mut Session, p: &Value) -> Result<Value> {