feat: fillet fit option reduces a radius too large for its edges (#388)

* feat(kernel): typed TooLarge refusal and fillet_max search

Blend refusals caused only by the size (larger than the neighbouring faces,
taller than the walls, longer than the next edge, larger than a corner
radius) now return KernelError::TooLarge, displayed as before. fillet_max
finds the largest radius below a request at which the fillet of the edges
works, to three significant digits, by building candidates; it is an explicit
call (up to 16 fillets), not run on every refusal.

A corner edge that doesn't run square to the edge is now reported as such
instead of as a blend larger than the neighbouring faces.

Refs #293

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01TWc1smHYwTSVrVc8SNvS44

* feat: fillet fit option reduces a radius too large for its edges

solid.fillet takes fit: exact (the default, as before: a radius too large
for the geometry around the edges is refused) or reduce: the radius is
reduced to the largest that works for all the picked edges (kernel
fillet_max, three significant digits, every candidate built). The feature
stores the requested radius, so it refits on every evaluation; when it
reduces, the feature's warning says so and the command returns
radius_applied. Pattern copies of the fillet use the same rule. The file
format writes fit only when it is reduce.

The Fillet dialog gets a Radius Fit row (Exact / Reduce to Fit, constant
radius) and, when the preview reduced the radius, an Applied Radius line;
editing the feature keeps the choice.

One radius for all edges for now; per-edge radii and taper follow.

Refs #293

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01TWc1smHYwTSVrVc8SNvS44

---------

Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
Co-authored-by: bherbruck <brennen.herbruck@gmail.com>
This commit is contained in:
authored and GitHub committed 2026-10-12 16:21:17 -04:00
1 parent 3c94f59d43
commit c62879b00d
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@@ -328,6 +328,9 @@ pub enum FeatureKind {
/// radius varying along each edge.
#[serde(default, skip_serializing_if = "FilletStyle::is_constant")]
style: FilletStyle,
/// What to do when the radius is too large for the geometry around the edges.
#[serde(default, skip_serializing_if = "FilletFit::is_exact")]
fit: FilletFit,
},
Chamfer {
edges: Vec<Vec3>,
@@ -916,6 +919,22 @@ pub enum FilletStyle {
},
}
/// A fillet radius too large for the geometry around its edges: refused (`Exact`, the default),
/// or reduced to the largest that works for all of them (`Reduce`), with a warning.
#[derive(Clone, Copy, Debug, Default, PartialEq, Eq, Serialize, Deserialize)]
#[serde(rename_all = "snake_case")]
pub enum FilletFit {
#[default]
Exact,
Reduce,
}
impl FilletFit {
pub fn is_exact(&self) -> bool {
*self == FilletFit::Exact
}
}
impl FilletStyle {
pub fn is_constant(&self) -> bool {
*self == FilletStyle::Constant