//! Operations on bodies: booleans and rigid transforms. use serde::{Deserialize, Serialize}; use solvecraft_geom::Vec3; use truck_modeling as mt; use crate::body::{Body, p3, v3}; use crate::{KernelError, Result, guard}; #[derive(Clone, Copy, Debug, PartialEq, Eq, Serialize, Deserialize)] #[serde(rename_all = "snake_case")] pub enum BoolOp { Union, Cut, Intersect, } /// Shifts applied to both operands on retries. The boolean classifies some faces by casting a /// ray whose direction is derived from point coordinates; moving both solids (and the result /// back) leaves the geometry unchanged but changes those rays. const JITTER: [[f64; 3]; 4] = [[0.0, 0.0, 0.0], [0.1373, 0.2719, 0.3911], [-0.5127, 0.0833, 0.2291], [0.6911, -0.3337, -0.6127]]; fn volume(b: &Body) -> f64 { b.tessellate(b.size() * 2e-3).map(|m| m.measure().volume).unwrap_or(f64::NAN) } /// Halton low-discrepancy value (base `b`) for index `i`. fn halton(mut i: usize, b: usize) -> f64 { let (mut f, mut r) = (1.0, 0.0); while i > 0 { f /= b as f64; r += f * (i % b) as f64; i /= b; } r } /// Fraction of sample points where `result` disagrees with `op` applied to `a` and `b` /// (membership by ray parity). Samples cover the overlap box densely and the union box lightly. fn mismatch(a: &solvecraft_geom::Mesh, b: &solvecraft_geom::Mesh, result: &solvecraft_geom::Mesh, op: BoolOp) -> Option { if a.triangles.len() + b.triangles.len() + result.triangles.len() > 60_000 { return None; } let (ba, bb) = (a.bounds(), b.bounds()); let lo = ba.min.max(bb.min); let hi = ba.max.min(bb.max); let all = ba.union(&bb); let mut boxes = vec![(all, 300usize)]; if lo.x < hi.x && lo.y < hi.y && lo.z < hi.z { boxes.push((solvecraft_geom::Aabb3 { min: lo, max: hi }, 900)); } let (mut n, mut bad) = (0usize, 0usize); for (bx, count) in boxes { let s = bx.size(); for i in 1..=count { let p = bx.min + Vec3::new(s.x * halton(i, 2), s.y * halton(i, 3), s.z * halton(i, 5)); let (ia, ib) = (a.contains(p), b.contains(p)); let want = match op { BoolOp::Union => ia || ib, BoolOp::Cut => ia && !ib, BoolOp::Intersect => ia && ib, }; n += 1; if result.contains(p) != want { bad += 1; } } } Some(bad as f64 / n.max(1) as f64) } /// Boolean of two bodies. The result may be empty (`Ok(None)`) for a cut that removes /// everything or an intersection of disjoint bodies. Results are checked against volume bounds /// and retried with shifted copies and other tolerances when they fail or look wrong. thread_local! { /// Set while a boolean runs on bodies whose coincident faces were pushed apart (no /// second round of pushing). static APART: std::cell::Cell = const { std::cell::Cell::new(false) }; } pub fn boolean(a: &Body, b: &Body, op: BoolOp) -> Result> { a.require_brep("a boolean")?; b.require_brep("a boolean")?; let size = a.size().max(b.size()); let (va, vb) = (volume(a), volume(b)); let slack = 2e-3 * (va + vb) + 1e-9; let tol_m = size * 5e-4; let meshes = (a.tessellate(tol_m).ok(), b.tessellate(tol_m).ok()); let plausible = |v: f64, r: &Body| { let bounds = match op { BoolOp::Union => v >= va.max(vb) - slack && v <= va + vb + slack, BoolOp::Cut => v >= va - vb - slack && v <= va + slack, BoolOp::Intersect => v <= va.min(vb) + slack, }; // Membership check against the operands (catches misclassified pieces). let consistent = match (&meshes, r.tessellate(tol_m)) { ((Some(ma), Some(mb)), Ok(mr)) => mismatch(ma, mb, &mr, op).is_none_or(|f| f < 0.004), _ => true, }; bounds && consistent }; let mut last = String::new(); // Coincident faces make the intersection fail after many retries; push them apart first. if !APART.with(|c| c.get()) && crate::coplanar::has_coincident_faces(a, b) { APART.with(|c| c.set(true)); let r = crate::coplanar::boolean_apart(a, b, op); APART.with(|c| c.set(false)); if let Some(Ok(Some(body))) = r { let v = volume(&body); if v > 0.0 && plausible(v, &body) { return Ok(Some(body)); } } } let mut empty_votes = 0; for (attempt, j) in JITTER.iter().enumerate() { let shift = mt::Vector3::new(j[0], j[1], j[2]) * (size * 0.01); for k in [5e-4, 2e-3] { let tol = (size * k).max(1e-5); let r = guard("boolean", || { let (mut sa, mut sb) = (a.deep_copy(), b.deep_copy()); if attempt > 0 { sa = mt::builder::translated(&sa, shift); sb = mt::builder::translated(&sb, shift); } let res = match op { BoolOp::Union => truck_shapeops::or(&sa, &sb, tol), BoolOp::Cut => { sb.not(); truck_shapeops::and(&sa, &sb, tol) } BoolOp::Intersect => truck_shapeops::and(&sa, &sb, tol), }; let s = res.ok_or_else(|| KernelError::Failed("no result".into()))?; Ok(if attempt > 0 { mt::builder::translated(&s, -shift) } else { s }) }); match r { Ok(s) if s.boundaries().is_empty() || s.face_iter().next().is_none() => { empty_votes += 1; last = "empty result".into(); } Ok(s) => match Body::new(crate::heal::heal(s, size)) { Ok(body) => { let v = volume(&body); if v > 0.0 && plausible(v, &body) { return Ok(Some(body)); } last = format!("implausible result volume {v:.4}"); } Err(e) => last = e.to_string(), }, Err(e) => last = e.to_string(), } } if empty_votes >= 2 && op != BoolOp::Union { return Ok(None); } } // Coincident planar faces: push them apart (exactly) and try again. if !APART.with(|c| c.get()) { APART.with(|c| c.set(true)); let r = crate::coplanar::boolean_apart(a, b, op); APART.with(|c| c.set(false)); match r { Some(Ok(Some(body))) => { let v = volume(&body); if v > 0.0 && plausible(v, &body) { return Ok(Some(body)); } last = format!("{last}; faces pushed apart gave an implausible volume {v:.4}"); } Some(Ok(None)) => {} Some(Err(e)) => last = format!("{last}; {e}"), None => {} } } // Coincident faces defeat the B-rep boolean; bodies with only planar faces have an exact // polygon fallback. match crate::polybool::planar_boolean(a, b, op) { Ok(Some(body)) => { let v = volume(&body); if v > 0.0 && plausible(v, &body) { return Ok(Some(body)); } last = format!("planar fallback gave an implausible volume {v:.4}"); } Ok(None) => return Ok(None), Err(e) => last = format!("{last}; {e}"), } Err(KernelError::Failed(format!("boolean {op:?}: {last}"))) } /// Affine transform by a column-major 4×4 matrix (rotations, translations, reflections). pub fn transform_matrix(body: &Body, m: [[f64; 4]; 4]) -> Result { if m.iter().flatten().any(|x| !x.is_finite()) { return Err(KernelError::Invalid("non-finite transform".into())); } if let Some(b) = body.mesh_transformed(&m) { return Ok(b); } guard("transform", || { let mat = mt::Matrix4::new( m[0][0], m[0][1], m[0][2], m[0][3], m[1][0], m[1][1], m[1][2], m[1][3], m[2][0], m[2][1], m[2][2], m[2][3], m[3][0], m[3][1], m[3][2], m[3][3], ); Body::new(mt::builder::transformed(&body.deep_copy(), mat)) }) } /// Rigid transform: rotate about `axis` through `origin` by `angle` radians, then translate. pub fn transform(body: &Body, translate: Vec3, origin: Vec3, axis: Vec3, angle: f64) -> Result { if !(translate.is_finite() && origin.is_finite() && angle.is_finite()) { return Err(KernelError::Invalid("non-finite transform".into())); } if body.is_mesh() { // Same motion as a matrix: rotate about the line through `origin`, then translate. let ax = if angle.abs() > 1e-12 { axis.normalized().ok_or_else(|| KernelError::Invalid("rotation axis".into()))? } else { Vec3::Z }; let (c, s) = (angle.cos(), angle.sin()); let t = 1.0 - c; let r = [ [t * ax.x * ax.x + c, t * ax.x * ax.y + s * ax.z, t * ax.x * ax.z - s * ax.y], [t * ax.x * ax.y - s * ax.z, t * ax.y * ax.y + c, t * ax.y * ax.z + s * ax.x], [t * ax.x * ax.z + s * ax.y, t * ax.y * ax.z - s * ax.x, t * ax.z * ax.z + c], ]; let ro = Vec3::new( r[0][0] * origin.x + r[1][0] * origin.y + r[2][0] * origin.z, r[0][1] * origin.x + r[1][1] * origin.y + r[2][1] * origin.z, r[0][2] * origin.x + r[1][2] * origin.y + r[2][2] * origin.z, ); let tr = origin - ro + translate; let m = [[r[0][0], r[0][1], r[0][2], 0.0], [r[1][0], r[1][1], r[1][2], 0.0], [r[2][0], r[2][1], r[2][2], 0.0], [tr.x, tr.y, tr.z, 1.0]]; return body.mesh_transformed(&m).ok_or_else(|| KernelError::Failed("mesh transform".into())); } guard("transform", || { let mut s = body.deep_copy(); if angle.abs() > 1e-12 { let ax = axis.normalized().ok_or_else(|| KernelError::Invalid("rotation axis".into()))?; s = mt::builder::rotated(&s, p3(origin), v3(ax), mt::Rad(angle)); } if translate.len() > 0.0 { s = mt::builder::translated(&s, v3(translate)); } Body::new(s) }) } /// Split a body with a plane: the parts on the positive and the negative side of the plane /// (only the non-empty ones). pub fn split_by_plane(body: &Body, plane: &solvecraft_geom::Plane) -> Result> { body.require_brep("split")?; let size = body.size(); let mut bb = solvecraft_geom::Aabb3::EMPTY; for v in body.solid.vertex_iter() { bb.add(crate::body::from_p3(v.point())); } let reach = (bb.diagonal() + plane.origin.dist(bb.center())) * 2.0 + size; let c = plane.to_local(bb.center()); let sq = solvecraft_geom::Region2 { outer: solvecraft_geom::Loop2::polygon(&[ solvecraft_geom::Vec2::new(c.x - reach, c.y - reach), solvecraft_geom::Vec2::new(c.x + reach, c.y - reach), solvecraft_geom::Vec2::new(c.x + reach, c.y + reach), solvecraft_geom::Vec2::new(c.x - reach, c.y + reach), ]), holes: vec![], }; let mut out = Vec::new(); for (lo, hi) in [(0.0, reach), (-reach, 0.0)] { let half = crate::build::extrude(plane, std::slice::from_ref(&sq), lo, hi)?.pop().ok_or_else(|| KernelError::Failed("half space".into()))?; if let Some(part) = boolean(body, &half, BoolOp::Intersect)? { out.push(part); } } Ok(out) }