{ "id": "60-pipe-flange", "name": "Weld-neck pipe flange", "description": "Revolved flange (bore d50, flange OD150 x16, tapered neck to z=50); 8 x d14 bolt holes on PCD120; bore top edge chamfer 2; neck root fillet R4.", "exercises": [ "revolve", "extrude_cut", "circular_pattern", "chamfer", "fillet", "realistic" ], "units": { "length": "mm", "angle": "deg", "area": "mm2", "volume": "mm3" }, "conventions": { "world": "right-handed; Z up. XY/XZ/YZ are the origin planes.", "sketch_frame": "sketch-local 2D coords; world = plane.origin + x*plane.x_dir + y*plane.y_dir (origin in mm). Profile 'loops' list sketch entity ids.", "point_refs": "'.start' / '.end' / '.center' reuse (share) that existing sketch point; 'at' is its position when referenced.", "extrude_direction": "positive = along sketch plane normal unless stated", "selections": "selected faces/edges carry 'point': a world-space point on the face / the edge's parametric midpoint; pick the nearest face/edge to it." }, "parameters": [], "features": [ { "op": "sketch", "name": "Profile", "plane": { "ref": "XZ", "origin": [ 0.0, 0.0, 0.0 ], "x_dir": [ 1.0, 0.0, 0.0 ], "y_dir": [ 0.0, 0.0, -1.0 ], "normal": [ 0.0, 1.0, 0.0 ] }, "entities": [ { "type": "line", "start": { "at": [ 25.0, 0.0 ] }, "end": { "at": [ 75.0, 0.0 ] }, "id": "l1" }, { "type": "line", "start": { "ref": "l1.end", "at": [ 75.0, 0.0 ] }, "end": { "at": [ 75.0, -16.0 ] }, "id": "l2" }, { "type": "line", "start": { "ref": "l2.end", "at": [ 75.0, -16.0 ] }, "end": { "at": [ 40.0, -16.0 ] }, "id": "l3" }, { "type": "line", "start": { "ref": "l3.end", "at": [ 40.0, -16.0 ] }, "end": { "at": [ 37.0, -50.0 ] }, "id": "l4" }, { "type": "line", "start": { "ref": "l4.end", "at": [ 37.0, -50.0 ] }, "end": { "at": [ 25.0, -50.0 ] }, "id": "l5" }, { "type": "line", "start": { "ref": "l5.end", "at": [ 25.0, -50.0 ] }, "end": { "ref": "l1.start", "at": [ 25.0, 0.0 ] }, "id": "l6" } ], "constraints": [], "dimensions": [] }, { "op": "revolve", "name": "Revolve1", "operation": "new", "profile": { "sketch": "Profile", "loops": [ { "outer": true, "curves": [ "l1", "l2", "l3", "l4", "l5", "l6" ] } ] }, "axis": { "ref": "world Z axis", "origin": [ 0, 0, 0 ], "dir": [ 0, 0, 1 ] }, "angle": 360, "result_bodies": [ "Flange" ] }, { "op": "sketch", "name": "BoltHole", "plane": { "ref": "XY", "origin": [ 0.0, 0.0, 0.0 ], "x_dir": [ 1.0, 0.0, 0.0 ], "y_dir": [ 0.0, 1.0, 0.0 ], "normal": [ 0.0, 0.0, 1.0 ] }, "entities": [ { "type": "circle", "center": { "at": [ 60, 0 ] }, "radius": 7, "id": "c1" } ], "constraints": [], "dimensions": [] }, { "op": "extrude", "name": "BoltHole", "operation": "cut", "profiles": [ { "sketch": "BoltHole", "loops": [ { "outer": true, "curves": [ "c1" ] } ] } ], "extent": { "type": "through_all", "direction": "positive" }, "result_bodies": [ "Flange" ] }, { "op": "circular_pattern", "name": "BoltPattern", "pattern_of": "features", "features": [ "BoltHole (1)" ], "axis": { "ref": "world Z axis", "origin": [ 0, 0, 0 ], "dir": [ 0, 0, 1 ] }, "count": 8, "total_angle": 360, "symmetric": false }, { "op": "chamfer", "name": "BoreChamfer", "type": "equal_distance", "distance": 2, "tangent_chain": false, "edge_selection": "bore circle r=25 at z=50 (top of neck)", "edges": [ { "type": "circle", "start": [ 25.0, 0.0, 50.0 ], "end": [ 25.0, 0.0, 50.0 ], "center": [ 0.0, 0.0, 50.0 ], "axis": [ 0.0, 0.0, 1.0 ], "point": [ -25.0, 0.0, 50.0 ] } ] }, { "op": "fillet", "name": "NeckFillet", "type": "constant_radius", "radius": 4, "tangent_chain": false, "edge_selection": "circle r=40 at z=16 (neck meets flange face, concave)", "edges": [ { "type": "circle", "start": [ 40.0, 0.0, 16.0 ], "end": [ 40.0, 0.0, 16.0 ], "center": [ 0.0, 0.0, 16.0 ], "axis": [ 0.0, 0.0, 1.0 ], "point": [ -40.0, 0.0, 16.0 ] } ] } ] }