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OneCAD-Simulation/docs/parity.md
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5afd1addb9 Structured hex: extrude, revolve, sweep and mapped all-hex meshing (M5) (#40)
* Structured hex meshing: multi-level extrude and revolve, one-to-one sweep, mapped blocks (M5)

modelcraft_mesh::hex::hex_mesh meshes a face-tagged boundary surface with
hexahedra by the first structured method that fits: a straight or
rotational multi-level sweep (imprinted cross-section arrangement, cuts at
reflex corners, mapped/annulus/free regions), a one-to-one sweep through
rings of linking faces (least-squares affine layers with residual
correction), or a mapped logical cube (trivariate transfinite
interpolation). Interval assignment couples shared curves; boundary quads
carry B-rep face tags; the certified validity gate, a tiling check and a
fidelity check guard the output; hex20 mid-edge nodes go onto the faces.
Shape::face_surfaces exposes the analytic face surfaces; the corpus runner
gets a structured hex column.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm

* mesh.hex.generate: structured hex meshing as a command

Meshes one body, every body of the open design or an imported surface,
replaces the mesh, tags element faces with the B-rep faces (so sets by
geometry resolve) and reports per body the method, counts and quality.
The quality pass certifies each element once and feeds the validity gate
(quality::validity_gate_checks). Shape::size gives the cached body size
for defaults instead of a full measure.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm

* Hex: disk O-grids, convex interval cost, early size guard, hex20 corpus column

Smooth single-loop sections (cylinders, tori, vases) get a butterfly O-grid
instead of the free mesher; interval assignment raises counts by the
squared relative error so equal sides share increments evenly; a mesh far
beyond the element limit is refused before any work and mapped limits are
no longer swallowed. The corpus reports hex8 and hex20 quality.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm

* Catalogue: structured hex commands ready (mesh.hex.sweep, mesh.hex.mapped, mesh.hex.generate)

mesh.hex.sweep and mesh.hex.mapped run mesh.hex.generate with the sweeping
methods or the mapped one; mesh.hex.generate is the sweep entry's related
command. The planned M6 octree entry moves to mesh.hex.octree (its icon
renamed with it). docs/features.md regenerated.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm

* Docs: structured hex literature (B8), architecture, roadmap, parity; corpus hex column

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm

* Hex: simplify review fixes

Prepare each sweep frame's cross-section once (arrangement, cuts, fill)
and reuse it across refinement retries; candidate frames come from one
setup pass. Edge triangles come from the feature edges, layer counts go
through size::edge_divisions, sweep residual weights are computed once
per node, flux shape functions live on the stack, and the arrangement's
exact side test and distances serve the region probe. The engine takes
the boundary options mesh.tet.generate takes and names unnamed faces by
index like it; the corpus hex20 run reuses the winning method; the
mapped entry lists mesh.hex.generate too; the octree icon is redrawn
under its new id.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm

* Regenerate docs/features.md and docs/meshing/corpus.md after rebasing

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm

* Regenerate docs/features.md and docs/meshing/corpus.md after rebasing onto main

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm

* Regenerate docs/features.md and docs/meshing/corpus.md after rebasing onto main

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm

* Regenerate docs/features.md and docs/meshing/corpus.md after rebasing onto main

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm

* Regenerate docs/features.md after rebasing onto main

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm

* Regenerate docs/features.md after rebasing onto main

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm

* Regenerate docs/features.md after rebasing onto main

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm

---------

Co-authored-by: jyviko <2501648+jyviko@users.noreply.github.com>
Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 22:25:50 -04:00

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# Capability checklist (reference: Abaqus/CAE)
What an analyst does in a full CAE pre-processor, grouped by milestone, with ModelCraft's status.
Scope comes from the public documentation of Abaqus/CAE and public analyst discussion,
described in our own words; nothing was taken from the product itself (AGENTS.md: no commercial
products are run, no documentation text is copied). Status: **done**, **started**, **planned**.
**HEX** marks items centred on hexahedral meshing, the core goal.
## Where we aim to be better
| # | Opportunity | Why analysts want it | ModelCraft approach |
|---|---|---|---|
| 1 | Hex meshes without manual partitioning | Partitioning a part into sweepable cells by hand is the most cited chore | Sweep and mapped meshing with automatic decomposition that proposes SolidCraft splits (M5); octree all-hex for anything else (M6) |
| 2 | Undo, redo, replay, crash recovery | No general undo; replay files are hard to reuse; corrupted model files | Every action is a journalled command with rollback, undo and redo; autosave with recovery after a crash |
| 3 | Sets that survive changes | Sets and loads break when geometry regenerates or is remeshed | Sets bind to SolidCraft's persistent face, edge and body names and resolve after meshing (M3) |
| 4 | An API that is not a bundled scripting runtime | Version breakage, slow scripts, geometry picked by position | JSON commands over CLI, control channel and MCP |
| 5 | Located diagnostics | Generic error messages | Errors name the element, face or keyword; `mesh.quality` lists failing elements |
| 6 | Lossless deck round trip | Unsupported keywords dropped on import | Deck readers keep unknown keywords and write them back (M9) |
| 7 | Safe, diffable model files | Binary model databases that corrupt or lock to a version | `.modelcraft`: text, line-diffable definition and journal, checksummed binary mesh, versioned format tag, atomic saves with backup, autosave (M3, done) |
| 8 | Geometry checked before meshing | Slivers and tiny faces fail late | Surface preparation reports defects with their location (M1) |
| 9 | No size caps, any solver | Node limits in learning editions; one solver per tool | Free, open source, three deck formats |
| 10 | Clear step history | Loads and BCs propagate between steps implicitly | An explicit step × load/BC table (M3) |
## Checklist
| Area | Capability | Milestone | HEX | Status |
|---|---|---|---|---|
| Geometry | Open SolidCraft designs, bodies, persistent face names, assemblies placed | M1 | | done |
| Geometry | Face-tagged mesh import (3MF) | M1 | | done |
| Geometry | Weld, closed/manifold/orientation and self-intersection checks, feature edges | M1 | yes | started |
| Geometry | Partitions and datums as SolidCraft features (split body/face, construction planes) | M5 | yes | planned |
| Geometry | Midsurface extraction for shells | M8 | | planned |
| Mesh | Size field: global, per face and edge seeds, bias, curvature and proximity refinement | M2 | yes | planned |
| Mesh | Free tet meshing (tet4, tet10 with mid-side nodes on the geometry) | M2 | | started |
| Mesh | Quality metrics, certified validity, verify per set | M1–M2 | yes | done (metrics, gate) |
| Mesh | 2D quad meshing of faces | M5 | yes | started (`modelcraft_mesh::quad`; `mesh.planar`: 2D models of a polygon or a planar face, quad4/quad8/tri3/tri6, edges tagged by their neighbouring face) |
| Mesh | Mapped hex of six-sided regions | M5 | yes | done (`mesh.hex.mapped`) |
| Mesh | Sweep hex (extrusions, revolutions) | M5 | yes | done (`mesh.hex.sweep`: multi-level extrusions, revolutions, one-to-one sweeps) |
| Mesh | Automatic decomposition into sweepable and mappable regions | M5 | yes | planned |
| Mesh | Conforming interfaces, tet–hex transition with pyramids | M5 | yes | planned |
| Mesh | Octree/grid-dual all-hex for any part | M6 | yes | planned |
| Mesh | Hex-dominant by recombination; polycube | M6 | yes | planned |
| Mesh | Smoothing, untangling, boundary padding, layers through thin walls | M6 | yes | planned |
| Mesh | Mesh editing (move, merge, split, collapse, remesh region), imported orphan meshes | M6 | yes | started (node/element add/remove) |
| Model | Sets and surfaces bound to geometry names | M3 | yes | done |
| Model | Materials: elastic (isotropic, orthotropic), density, unit-system check | M3 | | done |
| Model | Materials: plasticity, hyperelasticity, damage, thermal | M8 | | started (von Mises plasticity: bilinear, table, Johnson–Cook; Johnson–Cook damage, erosion; written to Abaqus `*PLASTIC`, Nastran `MATS1`, LS-DYNA plastic materials where expressible) |
| Model | Sections: solid, shell, beam profiles; assignment by set | M3 | | done |
| Model | 2D sections: plane stress, plane strain, axisymmetric (XY plane, Y the axis); element edges in sets; centrifugal load | M4 | | done |
| Model | Composite layups, material orientations, continuum shells | M8 | yes | planned |
| Model | Element formulation per region (integration, incompatible modes, hybrid) mapped per solver | M3 | yes | done (model; per-solver mapping with the deck writers) |
| Model | Boundary conditions: fixed, displacement, symmetry | M3 | | done |
| Model | Loads: force and moment, pressure, gravity, body force | M3 | | done |
| Model | Reference points, kinematic and distributing coupling | M3 | | done |
| Model | Steps: linear static, frequency; output presets | M3 | | done |
| Model | Steps: nonlinear static, explicit dynamics, heat transfer; amplitudes | M7–M8 | | planned |
| Interaction | Tie between non-matching meshes | M7 | | planned |
| Interaction | Contact (general and pairs), friction, automatic pair detection | M7 | | planned |
| Interaction | Springs and dashpots (ground or two-point; DOF, vector or line), point masses with rotary inertia | M4 | | done (implicit; explicit translational; all three decks with what each cannot take reported) |
| Interaction | Bolt pretension, connectors | M7 | | planned |
| Decks | Abaqus input writer (`deck.write`, flat deck; reports what Abaqus cannot express) | M3 | | done |
| Decks | Nastran bulk data writer (`deck.write`, SOL 101 or 103 per deck; reports what Nastran cannot express) | M3 | | done |
| Decks | LS-DYNA keyword writer (implicit; explicit in M8) | M3 | | done (implicit static and eigenvalue; beam sections planned) |
| Decks | Readers keeping unknown keywords | M9 | | planned |
| Solve | Own linear static and modal solver, verified against analytic solutions | M4 | yes | started (solid elements: tet4, tet10, wedge6, hex8, hex20; 2D plane stress, plane strain and axisymmetric tri3, tri6, quad4 (full, incompatible modes), quad8 (full, reduced); quad4/tri3 MITC shells and Timoshenko beams with profiles, mixed with solids; reference points, kinematic and distributing couplings, moments; centrifugal loads) |
| Solve | Own explicit dynamics solver (central differences, one-point hex8 with hourglass control, nodal-pressure tet4, bulk viscosity, energy balance), verified against analytic wave and impact solutions | M10 | yes | started (X1 core and X2: large deformation, objective rates, J2 and Johnson–Cook plasticity, damage, erosion; contact planned) |
| Results | Deformed shape, contours, mode shapes, probes, reaction sums | M4 | | started (results in the session, `solve.probe`, reaction sums; display planned) |
| Results | XY and path plots, cuts, display groups, free-body forces, animation | M9 | | planned |
| Results | Readers for public result formats (Nastran OP2, LS-DYNA d3plot, Abaqus `.fil`) | M9 | | planned |
| Results | Mesh convergence studies | M9 | | planned |
| App | Desktop viewport, model tree, commands, control channel | continuous | | done |
| App | Undo/redo on the command journal, autosave, `.modelcraft` file | M3 | | done |
| App | MCP server, browser build | continuous | | planned |
## Deck notes for the writers
- Node order: the model stores Abaqus/VTK order. Nastran orders the mid-side nodes of 20-node hexes
and 15-node wedges differently; LS-DYNA takes tets and wedges as degenerate hexes and triangles
as degenerate quads. Every mapping is tested by the sign of the element Jacobian after writing.
- Each format's field widths, continuation rules, number forms and label limits are respected by
the writer and checked by golden-file tests on our own examples.
- Abaqus: the model's node order and face numbers are Abaqus's, so connectivity passes through;
element types come from the element kind, the section and its formulation (table in
`crates/decks/src/abaqus.rs`). The step table is bridged to Abaqus's propagation: zero-valued
boundary conditions active in every step go to the initial state, and steps restate their
boundary conditions and loads with `OP=NEW` when the active set changes.
- Nastran (`modelcraft_decks::nastran`): entries with a real use large (16-column) fields, the rest
small fields; a real is exact when its shortest round-trip form fits 16 columns, else rounded to
at least ten significant digits. Linear solids map full integration to `PSOLID` `TWO`/`THREE` +
`FULL`, hex20 reduced to `TWO` + `FULL`, hex8 incompatible modes to `BUBBLE`; one-point reduced
linear solids, hybrid solids, reduced-integration or one-point shells, body forces, gravity on part
of the model, orthotropic beams and rods, and orthotropic shells off planes of constant Z are
reported as unsupported. Static and frequency steps need separate decks (`deck.write` `steps`).
- LS-DYNA (`modelcraft_decks::lsdyna`, `deck.write {"format": "lsdyna"}`): long format (20-column
fields; every value with up to 13 significant digits, and 17-digit values from 0.01 to 1e17, are
written exactly; the rest is rounded to at least 13 digits and counted). The 10-node tetrahedron
follows the manual's figure: mid-side nodes 8, 9, 10 on edges 2-4, 3-4, 1-4 (the model has them
on 1-4, 2-4, 3-4). Incompatible modes map to ELFORM −18 (eight-point enhanced strain). Several
steps are written as `*CASE` analyses. Refused with the item named: beam sections (not yet),
body forces per volume, partial-DOF kinematic couplings, constraints on a coupled reference
point, gravity on different sets or on parts of sections, hybrid other than tet4, reduced
quadratic elements, materials without density, more than 10 shell integration points.
- 2D models: Abaqus writes CPS*/CPE*/CAX* (3, 6, 4, 4R, 4I, 8, 8R) with the thickness on the
`*SOLID SECTION` line, edge surfaces `S1`… and `BR`/`BZ` body forces for axisymmetric elements;
Nastran writes plane stress as membranes (`PSHELL` with MID1 only, grids holding 3456 through
`GRID` PS) and edge pressures as consistent `FORCE`s, and refuses plane strain and
axisymmetric elements (their cards differ between Nastran dialects); LS-DYNA writes plane stress
and plane strain (unit thickness) as `*SECTION_SHELL` ELFORM 12/13, one-point quad4 (reduced
integration, with hourglass control) and tri3, and refuses quadratic 2D elements, full or
incompatible-mode quad4 and axisymmetric sections. Centrifugal loads: Abaqus `CENTRIF`
(ω², point, axis), Nastran `RFORCE` about an axis through the origin, LS-DYNA not yet.
- Open item (LS-DYNA tet10 node order): the writer follows the manual's figure (mid-side nodes 8,
9, 10 on edges 2-4, 3-4, 1-4), which disagrees with an earlier reading as the Abaqus order. It
needs one confirmation run by a licensed user; agents never run commercial solvers.