A boolean that cuts a pocket into the top of a cylinder (Shell does this) splits the
outer wall's straight seam edges at the pocket's floor. The wall's parameter grid has no
division along its rulings, so the triangulation fanned out from the two split vertices
to the far rims and its triangles cut through the part: the shelled Bolted Flange sample
drew and exported its rim cut off (mesh volume 29201 mm3 for a 40796 mm3 body).
Give the grid a line through each vertex that splits a boundary segment running along a
ruling, in a direction that needs no division of its own and within the grid budget.
Fixes#819.
Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
face_vertices lists each vertex once per face (first-met order) and normal_near measures each distance once; seam flags, merged topology and cone signatures are unchanged because the dropped repeats were identical entries.
Delete Face takes heal (default true, as before). With heal: false the picked faces are removed and the gap stays open, leaving the remaining faces as a surface body (kernel remove_faces); deleting every face is refused. Saved only when false, noted under format 18.
Display meshes after opening, the face names read when a feature finds a face by name, and inspect.measure over all bodies are now worked out per body on plain scoped threads (solidcraft_kernel::for_each_on_threads / map_on_threads), in body order and with the same results; the browser build stays serial.
After each feature the bodies before it are indexed by name once (first match first, as the linear searches were), feature components come from a map built once per evaluation, and Body::same compares shared face sources, paint and split lines by pointer first.
Body::retained_bytes counts face and edge uses on the borrowed boundaries (the same numbers, checked by a test), and each model body keeps the footprint measured when a feature made or changed it, so the evaluation cache's budget no longer walks every body's topology after every feature.
When an extrude cuts with profiles whose outlines stay more than 1 µm apart (the letters of a text), their tools are apart too, so they are joined and cut from the body in one boolean instead of one per profile. A ten-letter text cut drops from about 13 s to 1.5 s with the same result. Sheet metal targets and touching profiles keep cutting tool by tool. Tapered extrudes are unaffected.
A coincident face is pushed apart only when the space it moves through holds nothing that changes the result; otherwise the boolean falls through to the exact strategies.
Co-authored-by: NOWN-DEV <257771410+NOWN-DEV@users.noreply.github.com>
The partial-contact imprint (#704, #751) split every face in the contact plane against every tool face, one call per face, and measured all the tool's cylinders for each pair: the sensor enclosure's Case shell went from 6.6 s to 76 s and timed out in the CI matrix. Only faces near the contact are split now, each surface once, in one call: 7.0 s.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
surface.extrude sweeps open curve chains and profile boundaries along the sketch normal into a surface body (walls only, no caps). Saved under format 17.
Refs #757
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Per-face target side lengths, the caller's facet angle, refined grid lines, and fixes for underflowing coordinates and straight edges ending exactly on their vertex. Nothing drawn changes yet.
Refs #303
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
A mesh over the conversion budget is refused with its triangle (or vertex) count, the limit, and that only constant-section parts convert.
Refs #346
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
A blend no longer re-rolls an edge it already refused unless a later blend came near it, so long curved chains stop paying for the same refusal over and over.
truck's face and edge IDs are their addresses, so walking maps keyed by them followed heap layout, and the ribbed lid's side-wall hole passed or failed by chance. The planar boolean's rebuild and glue now take truck's connected components in the shell's order, and the planar boolean's own maps are ordered. Healing's union-find keeps the lesser root and takes a run's ends in order of use. The face classification after an intersection orders each component's faces by the shell first. The lid now builds the same body on every run, with a test that builds it six times in one process. Its 0.5 mm side-wall holes, and one sensor enclosure hole of the same kind, now fail every time and are marked failing in the baseline.
Fixes#707.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Adds `fit: taper` to Fillet: where a constant radius doesn't fit along a straight edge, it follows the room there as a smooth spline, down to zero where a face closes to a point. Taper to Fit is in the Fillet dialog, and the feature's warning says how far it tapered.
Robustness seed 16 failed in most runs: the imprint split a block's side along both halves of a cylinder's round side, and the second split re-traced the first circle, sometimes leaving a sliver the glue could not match. The imprint now splits along each surface once (10/10 runs pass, 3/12 before).
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
A cut or an intersection between prisms (a plate and the tools through it) is now decided in 2D before either operand is meshed. A body's size and volume are measured once, a placement reads its orientation from its matrix, the evaluation cache is bounded to 64 MiB, and STEP import copies fewer shells. Hole plates evaluate 20-30% faster with less memory, and models are unchanged.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Sheet-metal cut-outs and base flange outlines drawn with ellipses, splines or text stay exact curves in the flat pattern and the unfolded body; the folded body follows them with tangent arcs within 0.001 mm (#659).
A cut built slab by slab (the exact prism boolean) sewed the result from horizontal
slabs and only joins merged the coplanar pieces back. So a floor vent cut through the
Raspberry Pi case split the long wall into strips at the ports' tops and bottoms
(87 faces instead of 79 at 32 mm), and at 24 mm the end opening split the end wall.
- Prism booleans merge coplanar neighbours for every operation (faces only: edges,
curves and surfaces stay exact), keeping each face's construction source where all
its pieces share it, Split Face lines and regularization protection. Painted or
protected operands keep their authored pieces as before.
- The prism history now tells apart a wall's several edges with its caps (a wall
with openings meets each opening's floor), so cuts beside existing openings keep
exact history and faces keep their names.
- Tests: the Pi case's faces pinned after every feature at 24, at 24 changed to 32,
and built at 32 (each outer side one face); random openings and bosses on a
shelled case never split another side; every corpus design rebuilds a parameter
edit like a fresh build and reverts exactly.
- Action matrix baseline: demo/pi-case re-blessed (fewer, merged faces; no
regressions), demo/pi-case-0.8 recorded, and 88 new passes on
regressions/lid_ribs_flush_with_window.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Two L's extruded up and down from one 2 x 2 grid now join into one solid (the planar rebuild gives each fan of faces around a pinched vertex its own vertex copy), and a pad whose end lies half past the edge of the face it stands on fuses exactly: contact faces are imprinted with each other's outline and the common faces glued away, still held to the retry guard. Face splitting handles a line crossing an edge twice; glue matches differently parametrised curves and keeps several pieces apart. Robustness seed 16 now fuses with the exact volume.
Fixes#679, fixes#674.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Joining ribs flush with a lid's window left a zero-thickness slit far from the rib (the planar fallback glued back only one of the faces its pieces shared) and displaced the tool on the other joins. Gluing now joins every shared face pair, coincident-face separation checks there is material behind a pushed face for every join, and any join or cut that needed a retry must be closed, keep volume monotonic and leave the part unchanged outside the tool's box, or it is refused with an error. Feature command replies carry the feature's warning.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
A single edge's blend no longer needs a plane square to the edge at each end. Straight edges: each rail ends where it reaches the end face's surface, the side edges there are shortened or continued along their line or circle, and the blend ends where its cylinder or chamfer plane meets that surface (a fitted curve checked against both). A chamfer may end across two faces. Curved edges: at a slanted or curved end the rolling ball runs on past the end and the strip is cut back where it meets that face. A straight edge running smoothly into a bend or rounded corner is blended along its whole smooth chain. Rolling-ball fixes: smooth chains follow edges stored against their curve, the ball touches only the faces of the edges it rolls along, the seam normal at a joint comes from the face there, and each strip is fitted with neighbouring sections at its own spacing.
Action matrix: edge.fillet 83.6% -> 93.0%, edge.chamfer 82.6% -> 93.3% (697 new passes, no regressions); reference tests 76/76.
Fixes#556
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Fixes#396. A union that would come back as shells touching over an area is rejected and the face-in-face case is fused exactly; line and point contact stay as before.
Body::new no longer turns a long thin solid (a through-all hole's tool) inside out on the strength of a coarse mesh volume: it checks again on a fine mesh first. 79 more face.hole actions pass in the action matrix; the remaining no-result cuts stay under #559.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Fixes#602. Collinear-edge merging, piece naming and the dialog preview each work in one pass instead of quadratic loops; the issue's example goes from 86 s to 5.1 s.
Fillet fit: reduce lowers the radius only where it doesn't fit: picked edges are grouped where they can limit each other (sharing a face or vertex), and each group gets the requested radius where it fits, otherwise the largest that does. Refs #293.
Co-authored-by: Iraklis Kourtis <jyviko@gmail.com>
A flat face that no construction certificate names on its own now attaches by its exact history name (a new lineage face certificate): cut walls and floors, chamfer faces, each pattern or mirror copy, side walls a Join merged, and the pieces a later feature split a face into. Construction certificates still come first; a seed keeps its certificate when it is patterned. Two flush extrudes of one outline joined end to end keep their exact history in the prism boolean. Face sketch 52% -> 71%, offset plane 52% -> 71%, press-pull/extrude from face 41% -> 60% in the action matrix; baseline blessed.
Fixes#491, fixes#492, fixes#493, fixes#557.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Tapered extrudes accept profiles that mix lines and tangent arcs (slots, D-profiles, rounded rectangles): each arc keeps its centre and angles and its radius moves with the taper, so its side stays an exact cone; lines are offset and mitred. An arc meeting another edge at a corner is still refused. Un-ignores the #546 regression test. Fixes#546.
Co-authored-by: jonaswre <jonas.wrede@beyondit.gmbh>
Draft extends the picked faces to every face on the same surface, so one pick on a cylinder's side (stored as two halves) drafts the whole round wall into a frustum. Un-ignores the #547 regression test and adds a kernel test for a round hole. Fixes#547.
Co-authored-by: jonaswre <jonas.wrede@beyondit.gmbh>
Refs #303. file.save / file.save_as can store a warm native geometry cache (cache: true, off by default) keyed to the document hash, app version and adapter revision. Opening shows a bounded preview from it until the rebuilt session replaces it. Any cache failure counts as a miss.
Display meshes also bound the angle one facet turns, so bends and small holes on a large body are drawn round instead of as chamfers or squares. Bounded per face, and only the display mesh changes.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
A SolidCraft-owned portable B-rep schema (geometry schema 2 with analytic curves and surfaces, explicit frames and ranges, fitted intersection curves) and a versioned body envelope (SCBREP03) with its own metadata records, a bounded binary codec, a validator with resource budgets, and an adapter that refuses what it can't convert exactly. Pinned by a box-and-fillet golden fixture. Not yet written by application saves. Refs #303.
When sample points say two bodies are apart or one is inside the other, the facetings are now checked for surfaces passing through each other; if they do, the boolean is computed instead of shortcut. If it still can't be intersected, the sampled answer is kept as a flagged, unverified result, and Interference lists such pairs as "could not be checked" with the reason. Fixes#442 and #443.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Two line segments that lie on one another within the tolerance, a hair from parallel, no longer report a crossing somewhere along their overlap; the ends of the overlap split the edges instead. This stops booleans from leaving sub-tolerance edges or stray vertices.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Profiles revolved together merge into one region that keeps a vertex where
each shared edge met the axis. With the axis edge in several pieces the loop
skipped the builders for a profile with an edge on the axis, and the generic
sweep turned each piece into a degenerate face that booleans failed on.
Runs of collinear axis lines are merged into one first.
Fixes#487
Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
`fit: reduce` acts only on refusals marked too large. Three kinds weren't:
the corner build's contact lines leaving their faces or running backwards,
and a curved chain's contact reaching past the end of the seam it trims. Two
more were hidden: a later edge's too-large refusal lost to an earlier edge's
other error, and the corner build's lost to the local blend's in `fillet`.
The messages are unchanged.
Refs #293
Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
Moved in by more than its radius, a round collapses and its neighbours meet
along a new edge. That edge was always built as a straight line keyed by its
ends, so on a disc whose circular edge is rounded the four arcs where the floor
meets the side became one chord used by four faces, and the shell failed with
"This shell is not oriented and closed" (#319).
The new edge now runs where the edge's face meets the face across the round
(the round's far side, crossed as a strip), through the edge's middle moved
onto both: a line or a circular arc, checked to lie on both moved faces, and
refused otherwise. Twins are the new edges with the same ends through the same
middle.
Fixes#319
Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
* Add a one-surface fill of closed 3D loops to geom
A closed loop of curves that does not lie in a plane has no exact surface;
the usual answer is one smooth face fitted over it. fill_loop does that:
- the loop's best-fit plane (Newell normal), with a frame chosen from the
loop itself so the result does not depend on where the loop starts, its
direction, or where the part sits
- the loop seen along that normal must be simple and must not fold or run
along the normal; otherwise it is refused ("not supported yet"), never
filled with wrong geometry
- one non-rational bicubic B-spline height field over the loop's box,
fitted by least squares to the loop's samples (The NURBS Book 9.4.1,
9.4.3, eq. 9.62/9.65) with a thin-plate smoothness term
lambda*A*int(h_uu^2 + 2 h_uv^2 + h_vv^2), A one grid cell's area, so the
fit is the same at any scale; only planes are reproduced exactly
- span counts per direction (long narrow loops fit), refined until the
loop is within tolerance, else refused with the deviation reached
bspline: bisected span search, basis functions on a stack array, one
clamping helper shared by curves and surfaces, one binomial helper.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01J53sR6gEaVt56soFDpTck8
* Patch fills non-planar loops of edges with one smooth face (#250)
surface.patch with edges refused any loop that is not planar ("not
supported yet: patching a loop that is not planar"). It now fills it:
- planar loops still get one exact planar face, but planarity is certified
conservatively: lines by their ends, B-spline/NURBS edges by their control
points, intersection curves by their samples lying on a support plane
within tolerance; a loop that can't be certified is filled instead
- other loops get one face from geom's fill_loop, bounded by the body's own
chained edges, whole (no split): its history is one generated face whose
edges are the body's, and it stitches back into a closed solid
- intersection-curve edges are sampled by a seeded, guarded double
projection shared by the planarity test and the fill (plane_fit)
- the face tolerance is 10x the planarity tolerance (documented: later
operations take the face to contain its edges within it)
- edge picking runs inside the guard; the geom->truck conversion is shared
with the T-spline sheets (spline_conv); the Newell plane fit is shared with
STEP import
Tests: 3- to 8-sided, concave (dart, arrow, plus), flat-corner, two-edge and
imported rims fill as one face and stitch closed (volumes against an
independent integral); finite mesh normals, same result for any pick order
or placement; non-height-field loops and too-fine detail are refused.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01J53sR6gEaVt56soFDpTck8
* Test the Patch dialog filling a non-planar loop of picked edges
The Patch dialog's only test used a sketch profile. Picking the four
curved rim edges of a box cut by a sideways cylinder now makes one
surface.patch command whose result is a single smooth face over the rim.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01J53sR6gEaVt56soFDpTck8
---------
Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
* Sketch on a cylinder primitive's caps (#420)
A solid.cylinder's caps carried no construction certificate, so a sketch
on its top or bottom was refused unless fixed:true (#420's crossed
cylinders, built from primitives).
- kernel: FaceSource::CylinderCap { producer, high, plane };
Body::with_cylinder_certificate turns a cylinder's two extrude caps into
certified caps. kernel::cylinder's output is unchanged for its other
callers.
- doc: FaceCertificate::CylinderCap { high }, named F<id>:top / F<id>:bottom
as the cylinder's face names already are; New Body and Join cylinders
are certified, shells carry it as their planar source.
- format 15: designs can store the new certificate kind; version 14
designs need no change, and older builds ask for an update instead of
meeting an unknown kind.
Tests: top and bottom attachments follow a height and base edit and a
reopen; crossed joined cylinders keep both caps attachable; a shelled
cylinder's floor keeps its cap identity; malformed certificate JSON is
refused.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01YDDPmNdRoBgkHcLeUDKVfb
* Format 15 also covers sketch_axis links (#448)
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01YDDPmNdRoBgkHcLeUDKVfb
---------
Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
A Union dropped every construction certificate, so after any join no face
could take a durable sketch: sketch.create failed with "this face has no
exact planar source" even on a face the join never touched (#420, and the
"CREATE SKETCH: operation failed" reports #344, #195).
- kernel: map planar sources through a Union from both operands, with the
same exact-support rule Cut uses. Coplanar supports of the two operands
carry distinct identities, so a face merged from both stays without one.
- doc: Join extrude and Join box tools are certified like new bodies; a
cap moved off its designed height (into the target, or past a curved To
face) is not certified. Join producers are accepted when certifying.
Tests: both operands' faces attach and follow an upstream edit and a
reopen; a merged coplanar face is refused and fixed:true works; a face a
join covers whole is lost without moving to the new roof. Tests that used
a joined face as their "uncertified" example now use a merged face; the
trimmed-face case in a_sketch_on_a_face_stays_on_that_face now stays
attached to the surviving piece.
Claude-Session: https://claude.ai/code/session_01YDDPmNdRoBgkHcLeUDKVfb
Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
kernel::sew refused a solid with a thin planar face away from the origin: a slab
30 x 2 mm and 0.00013 mm thick with a corner at (-300, -200, 5), turned 0.45 rad
about x, failed with "sew: face 1: cannot attach a plane to a wire that is not on
one plane", though its faces are flat to 1e-14 mm.
truck's plane fit sums the cross products of a boundary's control points about a
centre and takes the points' sum for that centre (it divides by the number of wires,
not of points): eight times as far from the origin as a rectangle of four lines. The
sum is the same about any centre, but its rounding grows with the square of the
centre's distance, and on a thin face, whose normal is short, it turns the normal far
enough for truck's own 1e-6 flatness test to fail: truck finds the slab's four thin
faces 3.0e-7 to 2.1e-6 mm out of the planes it fitted.
A planar face keeps truck's plane wherever truck gives one. Where truck refuses, the
same fit is made on a copy of the boundary moved so that the mean of its control
points is the origin, and the plane is moved back; a boundary that leaves its plane
or has no area is refused as before.
Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
A body of several pieces (a plate and the islands a cut leaves inside its
holes, such as letter counters) was written as one BREP_WITH_VOIDS whose
other shells were voids. Export now writes one solid per lump, each with
its face colours; a real void stays a void of its lump.
Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
